How can we use the ideal method?
How to turn fruit mixed with pebbles into fruit puree?
Or separate the minced fish meat from the fish bones.
How to remove tendons and cartilage from meat without wasting it?
In the food industry, these tasks can be automated, eliminating the need for time-consuming manual labor: soft separators are used to separate solid or soft components from a variety of basic ingredients. Robust and reliable drive technology components are a key prerequisite for meeting the food industry's need for consistently high-quality production.
Clean separation technology
BAADER Group is a professional manufacturer of mechanical processing equipment for the food industry, and has been developing clean separation technologies for meat and tendons or cartilage for over 40 years.
Over time, its product line has gradually expanded, and it has now developed soft separators with different performance characteristics, which can be used to remove tendons from meat and poultry, separate fish meat from fish, extract juice from fruits and vegetables, and disassemble food.
During operation of the BAADER soft separator, a geared motor drives a toothed chain to move an extrusion belt. The extrusion belt feeds the food into a hollow perforated roller, squeezing the soft portion through the holes, while solid particles remain outside the roller. Users can adjust the output / mass ratio using an adjustable cylinder .
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This method can ensure product quality
It can also keep the temperature rise to a very small level.
1. Because the extrusion belt system is flexible enough, the cellular structure of the product raw materials is not destroyed.
2. At the same time, unwanted solid parts will be excluded from the final product during meat processing.
3. In addition, this method can save a lot of time and produces more standardized products compared to manual production.
Multifunctional machine
BAADER 's soft separators were developed in the 1960s and have undergone continuous optimization. For example, the hygiene options of the soft separators now meet internationally certified hygiene standards.
Many models of BAADER's soft separators utilize geared motors supplied by Nord Drives Group as their drive units. For example , the BAADER 605 model allows users to select the orifice size of the hollow roller, the feeding method, the material type, the feed temperature, and set the pressure, enabling high-capacity continuous processing. At peak performance, it can process up to approximately 3000 kg of material per hour. The available orifice diameters for the hollow roller are 1.3, 2, 3, 5 , and 8 mm ; other diameters can be customized upon request.
Customized driver technology
Drive technology expert Nord provides helical bevel geared motors for soft separators - BAADER uses Nord's SK 9016.1 , SK 9022.1 and SK 9042.1 gear drives.
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These drive units have a long service life.
To a certain extent, it is thanks to
Nord's geared motor with integrated molding design
1. The bearing housing is housed within a single, integrally cast housing.
2. Eliminates the offset caused by torque and radial force from the sealing surface.
3. The high-efficiency gear transmission is equipped with durable, wear-free gear teeth, which ensures a high degree of operational reliability for the drive equipment.
The comprehensive consulting services offered by Nord are another important reason why customers choose Nord. For example, Nord provided consulting services to BADDER in its preparations for using IE2 motors, and provided services to BADDER with its extensive experience in energy-saving concepts in drive technology development and specific applications .
