According to the survey
Currently, there are approximately 90 sintered stone production lines (sizes of 1200X2400mm and above) built worldwide . Among them, there are about 21 in China , an increase of 14 compared to 2018 .
Large, thin slabs of sintered stone are characterized by their wear resistance, high-temperature resistance, acid and alkali resistance, and ease of cleaning. Their applications extend from interior design to home décor, including coffee tables, dining tables, TV cabinets, kitchen countertops, and more.
Waterjet cutting
Known as the universal cutter, it is a commonly used machine in the deep processing of sintered stone. In order to achieve high-precision cutting of large-format and large-bevel sintered stone, Weihong Co., Ltd. has optimized the AC five-axis waterjet cutting system, making the AC five-axis waterjet cutting machine tool one of the most mature models in the industry.
01 precision
Laser height measurement solution
To achieve high-precision cutting of large surfaces and large bevels, Weihong Waterjet Cutting System has launched a non-contact laser height measurement solution.
High precision and high efficiency
The system adaptively adjusts the sensor acquisition frequency to ensure acquisition accuracy under high-speed motion. On-site verification by the manufacturer showed that at a scanning speed of 18,000 mm/min, the cutting accuracy of the workpiece can be controlled within 0.05 mm .
Diverse height measurement schemes
It can provide trajectory scanning and array scanning to meet the height measurement needs under different conditions.
High security
A comprehensive height measurement data security verification mechanism is in place. When abnormal data is detected, the system will automatically issue an alert to prevent abnormal tool lifting or lowering during processing.
PS : If an abnormality occurs and the measurement stops during the height measurement process, the measurement can be resumed at the breakpoint after troubleshooting to avoid repetitive work.
02. Dedicated CAM editing tools
convenient
Self-fill tool
Based on the nesting relationship of the graphics, the system automatically identifies the effective area of the graphics and the direction of the bevel, saving the work of setting the cutting direction of the graphics when drawing in AutoCAD.
Automatic tool replacement
The cutting gap is related to the cutting angle. The system provides an angle tool compensation scheme, which sets the tool compensation amount according to the size of the angle to ensure the cutting accuracy of the workpiece and eliminates the need for manual tool compensation on the drawing.
Tool guideline setting tool
The professional and simple tool entry line setting method is easy to learn and use; operators can randomly add frequently used tool entry line groups to avoid repeated settings and improve efficiency; one-click intelligent planning saves time and effort.
Speed setting tool
The system supports setting corresponding cutting speeds for different bevel angles, eliminating the need for operators to manually adjust the speed during the cutting process.
Flexible graphic movement / rotation tools
The system supports graphic movement and rotation, and allows for flexible adjustment of displacement accuracy and rotation angle. When a portion of the sheet metal is damaged during cutting, the operator can easily adjust the position and angle of the part in real time (avoiding the damaged area) to continue processing, making it convenient and easy to use.
03. Effects
Comprehensive mechanism error compensation
Five-axis RTCP compensation
☑Provides a mature five-axis RTCP compensation solution to achieve perfect cutting results.
Lead screw error compensation
It supports laser lead screw error compensation, ensuring high-precision cutting.
04. Bus Absolute Value Solution
Easy to use
Absolute value servo function
Ensure that the positions of each axis of the machine tool are consistent before and after a power outage to avoid misalignment issues after restarting.
Dual Y- axis automatic correction function
It features automatic Y-axis correction to ensure the parallelism of the two Y- axis, thereby guaranteeing the cutting accuracy of the machine tool.
Automatic detection of dual drive shaft synchronization
During operation, the synchronization of the dual drive shafts is automatically detected. When one shaft stops due to an alarm, the other shaft will stop synchronously to prevent the dual drive shafts from twisting and effectively prevent mechanical damage.
05. Intelligent
Vihong Industrial IoT Solutions
Vihong Systems fully supports the Industrial Internet of Things (IIoT), providing equipment manufacturers with remote maintenance and operation teaching based on remote assistance and equipment monitoring, as well as online documentation, market analysis, and other functions.
Unleashing the infinite possibilities of sintered stone, the Weihong system can efficiently and precisely cut sintered stone to meet various needs. This allows for free combination, making it suitable for both wall and floor applications , as well as full indoor and outdoor coverage .
