The Weidmüller automatic terminal assembly machine can automatically assemble terminal strips. It is simple and reliable to operate, and can directly import eCAD data to maintain data consistency, realizing the digitalization and automation of cabinet construction.
Faster, more accurate, and more cost-effective – this slogan is becoming increasingly important in daily operations, and continuous value-added processes are crucial. Weidmüller's automated terminal assembly machine enables the automatic assembly of terminal blocks. Weidmüller Configuration Software ( WMC ) directly imports planning data from the eCAD system , maintaining data consistency and forming the basis for the digitization and automation process. WMC software generates terminal block data consistent with the data in the eCAD system, which is sent directly to the Weidmüller terminal assembly machine and controls the assembly process. With this automated system, the need to select , assign, and position individual terminals is eliminated, saving up to 60 % of assembly time.
During periods of economic volatility, rack manufacturing especially requires manageable , flexible , and scalable value-added processes. New digital and automated approaches can play a crucial role in this. Weidmüller views rack manufacturing as an integrated process encompassing planning , installation, and operation phases . The fully automated assembly of terminal rails using Weidmüller's automated terminal assembly machine is one example of applying digitalization and automation to rack manufacturing.
Continuous process
Weidmüller's WMC configuration software ensures data continuity throughout the process. The WMC software imports planning data from eCAD software and ensures data consistency . Weidmüller's automated terminal assembly uses the received data to control the entire terminal strip assembly process . Manual sorting , allocation, positioning, installation, and inspection of individual terminals are no longer required. By eliminating manual operations , potential errors are reduced, and up to 60% of time is saved . All work steps are supported by software to assist users and ensure order status transparency.
Greater flexibility and optimized processing
Weidmüller's automated terminal assembly machine features flexible clamps that robustly handle components with complex geometries, ensuring precise installation of terminal strips and maximizing the application range of the automation system . Terminals of various shapes are precisely clamped and mounted on terminal rails. Universal terminal hoppers accommodate different components, providing great flexibility. The automation system can be equipped with a total of 40 terminal hoppers and 18 rail hoppers . The ample capacity of the hoppers significantly shortens the filling process and reduces workload. This saves users time and money by reducing setup costs and storage. Furthermore, thanks to their well- designed structure, these hoppers firmly secure individual electronic components during filling , preventing individual parts from (accidentally) slipping or falling.
Scope of coordination
Weidmüller treats cabinet manufacturing as an integrated process and adheres to this philosophy at every stage of cabinet manufacturing, such as the Klippon® Connect A series terminal blocks . To further improve and accelerate the assembly and marking processes, Weidmüller has long focused on robot-friendly component design, a decision that has greatly driven automation. To design a more efficient process based on its standard product line, Weidmüller pre-assembles marking numbers on the Klippon® Connect A series terminal blocks .
Customer benefits
Leveraging years of practical experience in cabinet manufacturing, Weidmüller provides a comprehensive and optimally coordinated combination of products, services, and equipment to effectively accelerate the cabinet manufacturing process and improve quality. When used in conjunction with Weidmüller's automated laser marking machines for fully automated marking, the Weidmüller automated terminal assembly machine can maximize its automation potential.
Weidmüller Automated Terminal Assembly Machine – Enables Automated Assembly of Terminal Strips
With the help of clamps, Weidmüller's automated terminal assembly machine can robustly handle components with complex geometries.
With the help of Weidmüller's automated terminal assembly machine , there is no longer a need to manually pick up, distribute, position, install, and inspect individual terminals.
