When conventional PCB routing meets the demands of the PCB industry, it has significant shortcomings in dealing with orders that require a wide variety of products, small batches, customization, high quality, and short lead times.
1) The tool wear is very high.
2) Tool wear leads to a high rate of defective sheet metal.
3) Slow speed and long processing time
4) Repeated processing increases additional costs.
5) High mold opening costs
6) The unit cost of processing grooving plates is very high, and it is also detrimental to the environment.
Traditional processing
With the rapid development of technology, laser cutting has become a common practice among many companies.
The principle of laser cutting is illustrated in the diagram:
As can be seen from the above schematic diagram, laser cutting technology has excellent cutting effect and precision, and is very simple to operate. It has incomparable advantages over traditional CNC milling.
1) Laser processing is a non-contact process, eliminating the need for tooling costs;
2) Reduce scratches and damage to the material surface;
3) Fast processing speed and short processing time;
4) Laser processing is more precise, with smaller tangents, and can achieve precision machining when used with a precision platform;
5) Smooth cut surface, formed in one step, no need for repeated processing;
6) The cost of single-board processing is much lower than that of sprue processing.
Fiber laser cutting
Currently, although laser processing is widely used, some business owners still have reservations. The main reason is simply whether the cost reduction is truly significant. Without further ado, let's look at the real comparative data:
From an industry perspective, fiber laser cutting machines first emerged in developed countries, driving the rapid development of other related manufacturing industries. In recent years, China has begun to catch up and has already achieved a leading position in the field of fiber laser cutting machines. This achievement has narrowed the gap between China's high-end manufacturing and foreign high-end equipment manufacturing, and may even enable China's high-end equipment manufacturing to catch up with the pace of foreign high-end equipment manufacturing technology. Fiber laser cutting machines are helping China's manufacturing industry achieve leapfrog development.
The precision metal fiber laser cutting machine developed by Guoao Technology adopts a high-performance laser, a natural granite base, and a large-format worktable. It can efficiently cut metal plates such as aluminum alloy, stainless steel, carbon steel, and alloy steel. The equipment uses a high-precision linear motor and a grating ruler, and its overall performance is far superior to similar products on the market.
[Guoao Technology Precision Metal Fiber Laser Cutting Machine]
Guoao Technology Precision Metal Fiber Laser Cutting Machine Equipment Parameters:
Fiber laser cutting machines have seen tremendous growth in the sheet metal processing field in recent years. As a major force in the sheet metal industry, the laser cutting industry, with the continuous development of fiber laser cutting machine technology, is seeing a perfect synergy between precision laser processing technology and the ever-growing 3C industry, especially in the PCB field. The PCB industry's requirements for high-variety, small-batch, customized, and high-quality products perfectly align with the strengths of precision fiber laser processing technology. Precision fiber laser technology and the 3C industry will collide and merge, creating boundless vitality!