The function of a robotic welding positioner is to change the welding position and transform vertical and overhead welding into flat welding. This greatly reduces the technical requirements and qualifications of welding operators and effectively improves the quality of welded parts and labor efficiency.
Welding positioners are commonly used automated tooling equipment. Through years of technological accumulation and continuous improvement, they have become a leading type of equipment in China.
An indispensable helper for welding operations in small businesses!
A robotic welding positioner is an automated device used to drag the workpiece to be welded, moving the weld seam to the ideal position for welding operations.
Main applications of robotic welding positioners:
A welding positioner is a versatile and efficient automated welding device primarily used for circumferential welding. Customers can select from various automated welding equipment ( welding power sources) such as Fronix TIG welding machines ( with or without filler wire ) , Fronix MIG /MAG/MIG welding machines , and Fronix plasma welding machines to form an automated intelligent welding system . The welding positioner mainly consists of a rotating head, a positioning mechanism, and a controller. The rotating head has an adjustable speed and a speed control circuit; the weld length can be directly preset via a DIP switch. The tilt angle can also be adjusted as needed, and the welding torch can be pneumatically raised and lowered.
Robotic automatic welding machines are automated welding equipment. They are electrical devices that provide specific power for welding operations. Due to their advantages of flexibility, simplicity, convenience, strength, reliability, and the fact that the welded material can even have the same strength as the base material, they are widely used in various industrial intelligent manufacturing fields, such as automobile manufacturing, metal processing, and aerospace.
Robotic automatic welding machines typically use the principle of electric heating to melt the weld beads for welding, and do not have a speed reduction device.
Welding positioners often use RV series worm gear reducers, or even integrated RV worm gear reducers, as speed reduction devices. Their advantages include stable output and robust structure.
The composition and application of welding positioners mainly involve using the lifting, rotation, and flipping movements of the welding worktable to position the workpiece in an ideal welding position. They come in various structural forms such as side-flipping, head-tail, lifting, and double-rotating types. They can be combined with welding operation frames and other supporting facilities to form automatic welding machines, or they can be used in conjunction with welding robots to achieve automated welding processes. In addition, various types of welding positioners can be customized and produced according to the user's welding parts and process requirements.
