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Industrial Ethernet and IP-based end-to-end addressing

2026-04-06 06:02:13 · · #1
With the increasing maturity of network and information technology worldwide, Ethernet and TCP/IP protocols are increasingly being adopted as the primary communication interfaces and methods in industrial communication and automation applications. The trend towards networking, standardization, and openness will be the main trend in the development of various control system technologies. Ethernet, as the most widely used and fastest-growing local area network (LAN) technology, has achieved extraordinary development in industrial automation and process control. Simultaneously, IP-based end-to-end addressing, providing a standardized, shared, and high-speed information channel solution for industrial production, will inevitably have a profound impact on control systems. 1. Overview of Industrial Ethernet Building an enterprise information network system based on fieldbus has always been a promising prospect in the control field. From the perspective of enterprise network architecture, it can generally be divided into four layers: enterprise management layer, production management layer, process monitoring layer, and field control layer. Traditional control systems mostly use Ethernet in the management layer, while different fieldbuses or other dedicated networks are generally used in the process monitoring layer and the field control layer. Currently, Ethernet technology is penetrating the lowest level of network structure at an astonishing speed. The integration of IP technology into control networks is a noteworthy trend: almost all well-known PLC and remote I/O suppliers in the world can provide products with Ethernet interfaces that support the TCP/IP protocol. This revolutionary change can be summarized as follows: (1) Open standards and strong compatibility bring huge development potential. Recently, the development of industrial Ethernet has shown a trend of replacing fieldbus, or in other words, the development of fieldbus will inevitably move closer to industrial Ethernet. Industrial Ethernet has the potential for wide application due to its open protocol. The openness of Ethernet technology standards ensures that maximum technical support can still be obtained in the future, and the network communication performance can be continuously improved with the progress of technology. This is something that other manufacturers' proprietary protocol network architecture cannot match. (2) Strong driving force from international standards organizations, industrial equipment manufacturers, etc. International standards organizations and industry associations have also seen the huge potential of industrial Ethernet and are vigorously promoting the adoption of Ethernet and TCP/IP protocols in industry. Some interoperable protocols are also being developed. World-renowned industrial equipment manufacturers have begun to launch their own Ethernet-based products, including programmable logic controllers (PLCs), distributed control systems (DCS), and various intelligent I/O systems. This will facilitate the easy integration of different manufacturers, types, and categories of equipment into the same application system and minimize the creation of information silos. (3) Development potential from the Ethernet standard itself The birth of Ethernet has solved communication bottlenecks for various applications, and new applications such as images and high-speed data have also driven the development of Ethernet, which has become the most popular network technology. All operating systems and applications are compatible with Ethernet, and upper-layer protocol stacks such as TCP/IP, IPX, NetBEUI, and DECNet are also compatible with Ethernet. 1998 was a milestone in the development of Ethernet network equipment, with 86% of products using this technology. Ethernet is rapidly developing from 10Mbps, 100Mbps to 10Gbps. In industrial applications, the use of Ethernet can fully guarantee the real-time transmission of real-time data and the bandwidth requirements of communication, allowing today's applications to maintain maximum flexibility and fully protect the user's investment and long-term interests. Establishing an IP-based information network architecture in manufacturing enterprises will enable seamless connections between information layers, making the entire network transparent and its structure simpler and more secure. (4) The widespread application of Ethernet brings great convenience to users. Ethernet is ubiquitous in office systems, with numerous application services and is very familiar to users. In industrial environments, it can reduce user training time and facilitate debugging and installation. Since many enterprises use the same network and protocol in the automation layer as in the information layer, automation information can be easily integrated into the factory's MIS, ERP, SCM, and CRM systems, reducing the time and cost of information integration. It simplifies the complex information levels of enterprises. At the same time, real-time production information can be grasped from any corner of the world through the advantages of the Internet. 2 Characteristics of Industrial Ethernet Industrial Ethernet is a new interpretation of network products. Although it conforms to the same series of standards as ordinary commercial Ethernet, there are still significant differences between the two at various levels due to the large differences between the working environment of industrial Ethernet equipment and the office environment. Some have compared industrial Ethernet equipment with ordinary commercial Ethernet equipment. As shown in the table, industrial Ethernet equipment requires a wider operating temperature range, robust packaging (vibration and shock resistant), DIN rail mounting, power redundancy, reliable 24V DC power supply, and higher stability and network redundancy—features that ordinary commercial Ethernet systems cannot match. All of this stems from the increasing demands of industrial automation, which requires industrial Ethernet solutions to meet specific needs in terms of robustness and reliability. Wio Telecom Equipment Co., Ltd. (http://www.wio.com.cn), a high-tech company under Datang Telecom Group specializing in the R&D and production of industrial data products, has long been a leader in the domestic industrial data communication field. Its redundant Ethernet system uses anti-interference fiber optics and integrated redundancy mechanisms to enhance the reliability of the data network, effectively ensuring the normal operation of the production process. In the past, due to the lack of other alternatives, redundant networks were implemented using a dual-bus approach. Now, Ethernet and switching technologies make it possible to establish redundant ring networks. High-efficiency, cost-effective redundancy can be achieved simply by adding a link between the two ends of the bus. TenVision's industrial Ethernet switches can be configured in ring topologies for critical applications to ensure required fault tolerance. TenVision's industrial Ethernet switch systems can be used to construct mesh-like shared networks, ensuring continued network operation even in the event of multiple simultaneous failures. A key feature of this system is its ability to switch to redundant links within 20ms in the event of a failure. TenVision's DIN rail series switches offer a redundancy manager function that allows for the enclosure of bus structures to form redundant rings. If a link fails, the ring structure switches to a bus structure with full transmission capacity; for rings of up to 50 switches, this switching time is less than 500ms. For smaller redundant rings, this time is even shorter. Intelligent control functions embedded in the DIN rail series switches allow for redundant connections between multiple network segments. Two network segments can be connected via two independent links, each connecting to a different switch. The switch connecting the primary link and the switch connecting the redundant link exchange their operational status data via a control line. When the primary link fails, the redundant switch immediately activates the redundant link. Once the primary link recovers, the switch connecting the primary link notifies the switch connecting the redundant link of this status. The main link is active, while redundant links are disconnected. The entire fault detection and handling time is less than 500ms. Thus, after a link or device fails for 500ms, the network becomes fully available again. [align=center] Figure 1 Example of an Industrial Ethernet Redundant Ring Network[/align] 3. IP-Based End-to-End Integrated Addressing Today, more and more industrial equipment worldwide is using Ethernet and TCP/IP protocols as the primary communication and control standards, providing excellent technical support for the future of industrial control. The development of industrial Ethernet technology will also fundamentally change the model of enterprise networks in application. At all levels of the model, information based on standard IP protocol packets will facilitate data sharing. We can monitor the real-time status of devices at the management level and effectively analyze, manage, and monitor all aspects of production through open software systems. This end-to-end IP-based information network system, from the perspective of information access, can be generally referred to as "integrated IP addressing." The benefits of integrated addressing are obvious. At the network layer, it eliminates many devices used for protocol and interface conversion and relay processing, significantly reducing network hardware and increasing network security. Secondly, Ethernet's unique standard protocol packets provide reliable guarantees for high-speed communication, while the high bandwidth offered by Ethernet enables the implementation of features such as visualized industrial sites. Furthermore, with Ethernet architecture, the location of controllers can break through the limitations of traditional network architectures, allowing them to be located either in the field or in a central control room. Currently available controllers, including remote I/O, enable remote browsing and access based on Internet Explorer, allowing information layer users to directly access the current status values ​​of controllers and remote I/O modules, just like control layer users. This fully integrated and transparent information channel brings high-efficiency and accurate scheduling and management to manufacturing enterprises. In addition, the combination of the Internet and the enterprise's integrated IP addressing network system, through technical means including complex authentication, enables real-time remote monitoring of industrial production processes. This integrates real-time production data with the enterprise's market operation and management decision-making system and real-time user needs, ensuring that the manufacturing enterprise remains on a controllable and manageable operational trajectory, forming a sound development model for operation and production. 4. Conclusion It should be recognized that Ethernet still has a long way to go in industrial automation networking, but its strong vitality is undeniable. In key economic sectors such as automotive, energy, and transportation, industrial Ethernet will bring new development prospects. With its further application in the industrial field, Ethernet will not only significantly improve internal communication systems and protect existing investments, but will also have a profound impact on enterprise management and operations. TenDimension Telecom will spare no effort to promote the in-depth application and development of industrial Ethernet across various industries, thereby driving the improvement of automation levels in China's industrial sector.
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