By using smart sensors and wireless IoT technology, the real-time monitoring of the operating status of rotating equipment can promptly detect potential equipment hazards, prevent equipment failures, and eliminate equipment accidents, thus ensuring the safe and stable operation of the equipment. This is the method for achieving intelligent equipment management.
To address this, Shandong Zhongcheng Herun Technology Development Co., Ltd. has developed a temperature and vibration monitoring system using technologies such as IoT, wireless, embedded systems, vibration sensing, temperature sensing, low power consumption, and AIT encryption algorithms. By real-time detection of the equipment's temperature and vibration—two direct and effective indicators—the system monitors the equipment's operating status in real time, assisting equipment managers in identifying potential equipment problems and enabling proactive maintenance. This helps companies comprehensively improve their equipment management capabilities.
II. Product Composition
It consists of a vibration sensor, a temperature sensor, and a magnetic base.
III. Application Scenarios.
Online measurement of vibration and temperature of rotating equipment such as motors, reducers, fans, generators, air compressors, centrifuges, and water pumps in many fields including coal mining, chemical industry, metallurgy, power generation, building materials, automobiles, machinery manufacturing, scientific research and teaching.
IV. Technical Performance and Selection of Intelligent Sensors
ZCT2000-1TD Uniaxial Temperature Vibration Sensor
Output method: Single-axis temperature vibration 4-20MA/485 output
Vibration measurement range (mm/s): 0-1000um 0-500um 0-100um 0-50um
Vibration measurement accuracy: ±1.5%
Resolution: 0.01mm
Vibration measurement direction: uniaxial
Frequency range (Hz): 10-1600
Temperature measurement range (°C): -40-150
Temperature measurement accuracy (°C) ±0.5
Signal transmission: 485/4-20MA
Transmission: Wired
Detection cycle: Real-time
Sending conditions: Real-time
Power supply method: External power supply
Power supply voltage: 24V
Connections: 4-wire (485), 3-wire (4-20MA)
Installation method: Bolt or magnetic (customer requirement)
V. Product Dimensions
1. Wired type (485, 4-20mA)
Outer diameter: ∮24mm
Height: 58mm = 48mm (shell) + 10mm (stud or magnet)
VI. Product Installation
1. Remove the sensor from the packaging box.
Wired: Connect the power and communication cables correctly.
2. Read the identifier:
485: Communication 485 communication reads device address.
3. Configuration:
485: Configure the device address to the monitoring system.
4. Fix the sensor at the location where the measurement is required.
Magnetic: The sensor is directly attached to the vibration measurement position of the device.
For bolts: Tighten the ∮8×10mm bolts on the bottom of the sensor at the vibration measurement position of the equipment.
