By using smart sensors and wireless IoT technology, the real-time monitoring of the operating status of rotating equipment can promptly detect potential equipment hazards, prevent equipment failures, and eliminate equipment accidents, thus ensuring the safe and stable operation of the equipment. This is the method for achieving intelligent equipment management.
To address this, Shandong Zhongcheng Herun Technology Development Co., Ltd. has developed a temperature and vibration monitoring system using technologies such as IoT, wireless, embedded systems, vibration sensing, temperature sensing, low power consumption, and AIT encryption algorithms. By real-time detection of the equipment's temperature and vibration—two direct and effective indicators—the system monitors the equipment's operating status, assists equipment managers in identifying potential equipment problems, enables proactive maintenance, and helps companies comprehensively improve their equipment management capabilities.
The system consists of three parts: sensors (vibration sensors, temperature sensors), wireless data acquisition devices, and a background monitoring system.
It is applied to the online measurement of vibration and temperature of rotating equipment such as motors, reducers, fans, generators, air compressors, centrifuges, and water pumps in many fields such as coal mines, chemical industry, metallurgy, power generation, building materials, automobiles, machinery manufacturing, and education.
Product Description
The intelligent wireless data acquisition unit is an intelligent and professional electronic device that wirelessly acquires vibration and temperature data from sensors. It integrates industrial gateway and wireless data acquisition functions. Output ports include RS232, RS485, TCP, or GPRS. The unit can transmit the acquired data to a backend monitoring system and mobile devices.
Technical parameters
Data Acquisition Types: Vibration and Temperature
Vibration range: 0-100mm/s
Resolution: 0.1mm/s
Temperature range: -40~2000℃
Resolution: 0.1℃
Number of data acquisition channels: 30 vibration sensors
Ambient temperature: -40℃—85℃
Ambient humidity: 0-95%RH
Operating voltage: 12-36VDC
Operating frequency: LoRa mode / GPRS mode
Reception distance: LORA 5000m (line-of-sight)
GPRS has no distance limit
Shell dimensions: 100mm*72mm*25mm
Installation method: Fixed (with mounting holes)
Service life: >5 years