ZCT2000-W3TD Wireless Triaxial Intelligent Temperature and Vibration Monitoring System
I. System Overview.
By using smart sensors and wireless IoT technology, the real-time monitoring of the operating status of rotating equipment can promptly detect potential equipment hazards, prevent equipment failures, and eliminate equipment accidents, thus ensuring the safe and stable operation of the equipment. This is the method for achieving intelligent equipment management.
To address this, Shandong Zhongcheng Herun Technology Development Co., Ltd. has developed a temperature and vibration monitoring system using technologies such as IoT, wireless, embedded systems, vibration sensing, temperature sensing, low power consumption, and AIT encryption algorithms. By real-time detection of the equipment's temperature and vibration—two direct and effective indicators—the system monitors the equipment's operating status in real time, assisting equipment managers in identifying potential equipment problems and enabling proactive maintenance. This helps companies comprehensively improve their equipment management capabilities.
II. System Architecture.
The system consists of three parts: sensors (vibration sensors, temperature sensors), wireless data acquisition devices, and a background monitoring system.
III. Application Scenarios.
Online measurement of vibration and temperature of rotating equipment such as motors, reducers, fans, generators, air compressors, centrifuges, and water pumps in many fields including coal mining, chemical industry, metallurgy, power generation, building materials, automobiles, machinery manufacturing, and education.
IV. Technical Performance of Intelligent Sensors
Output method: Wireless triaxial temperature vibration
Vibration measurement range (mm/s): 0-1000um 0-500um 0-100um 0-50um
Vibration measurement accuracy: ±1.5%
Resolution: 0.01mm
Vibration measurement direction: triaxial
Frequency range (Hz): 10-1600
Temperature measurement range (°C): -40-150
Temperature measurement accuracy (°C) ±0.5
Signal transmission: wireless
Wireless type: L/F/Bluetooth/4G/2.4G
Transmission distance: L: 5KM, Bluetooth: 100m, 2.4G, F: 100M
4G: Unlimited
Detection cycle: 30 minutes (common)
Sending condition: 30 minutes
Power supply: Battery
Power supply voltage: 3.6V
Battery capacity (mAh): 9000
Battery life: 24 months
External dimensions: ∮40mm × 70mm
Installation method: Bolt or magnetic (customer requirement)
3. Configuration:
485: Configure the device address to the monitoring system.
4. Fix the sensor at the location where the measurement is required.
Magnetic: The sensor is directly attached to the vibration measurement position of the device.
For bolts: Tighten the ∮8×10mm bolts on the bottom of the sensor at the vibration measurement position of the equipment.
