Hexin provides automated control systems for sorting equipment in the logistics industry.
Cross-belt sorting machine
Cross-belt sorting machines are better able to meet the sorting needs of small and medium-sized parcels in the domestic e-commerce industry, which accounts for a high proportion, and are especially suitable for distribution centers and large outlets that have high requirements for sorting speed.
Forklift sorter
Application scenarios
Composed of components such as a conveyor belt, a package feeding platform, a sorting trolley, a barcode reading and weighing system, and a package dropping system, it can handle the conveying and sorting of packages for a long time and in large quantities. It is suitable for sorting environments with complex orders, a wide variety of products, multiple sorting processes, and high efficiency requirements.
★The loop cart can run at a speed of up to 2.5m/s and has a sorting capacity of up to 20,000 pieces/hour.
01. Wide range of applications
It is widely used in major e-commerce warehousing, express delivery centers, clothing, food, pharmaceutical, cosmetics, book and other industries.
02. Reduce costs and increase efficiency
The modular assembly method allows for flexible configuration, making it suitable for various site requirements, improving sorting efficiency and accuracy while reducing labor costs.
The circular cross-belt sorting machine can import sorting carts from the package feeding system for sorting, and the cross-belt unloading system completes the classification and storage of the physical location of the packages, thereby achieving the package sorting function.
Cross-belt sorting machine
Package dispenser system
The automatic bag feeding equipment consists of a bag feeding controller PLC, multiple bag feeding belts, an AC servo motor, a dynamic weight scale, a photoelectric position detection switch, a light curtain, and a barcode reader.
The parcel feeding station system scans and weighs parcels, then accurately transports them onto a trolley. It typically consists of multiple conveyor belt sections, including a loading section, a buffer section, an acceleration section, and an inlet section.
The package feeding control system, controlled by a PLC, uses an A4 servo motor to rotate the package feeding belt, accurately delivering packages onto the sorting trolley. Dynamic weighing modules and photoelectric detection switches measure weight and position, collecting data to ensure accurate package loading.
Cross-belt sorting machine
Package Download System
The cross conveyor belt is responsible for transporting the packages from the package feeder to the designated drop-off position according to the WCS unloading plan, and then throwing the packages.
The main controller PLC of the cross-belt unloading system controls the linear motor and calculates the speed of the trolley position. It handles communication with 20-30 package feeding stations and the loop trolley PLC, coordinates the loading and unloading of packages, and ensures rapid communication between stations. The task is heavy, but the PLC is highly efficient and can complete the control in a very short control cycle.
The sorting machine is equipped with a main PLC, which communicates wirelessly with the slave PLCs on the trolleys to achieve bidirectional data transmission.
Barcode scanner positioning control technology enables precise reading of the sorting cart's location, while improving the cart's positioning accuracy and reliability. This allows for continuous closed-loop speed control of the sorting cart, enhancing loading and unloading reliability and reducing the error rate.
Hexin cross belt sorting machine
Scheme Features
01. The entire control system is easier to use and quicker to debug.
Hexin's complete control system (PLC + servo + HMI) is highly adaptable, flexible in configuration, widely used, and can be customized according to user needs.
02. CTH300-H Series PLC
The performance of Hexin PLC meets the requirements of high-speed loop speed, large-volume data processing and high-quality communication, enabling precise packing and accurate real-time position acquisition.
H56-10 Features
Equipped with a high-precision counting input point, it enables accurate speed measurement and real-time position acquisition on loop lines;
H36-02 Features
With dual serial ports and dual network ports, supporting PN communication, it can easily control 50 carts; without changing the original 1500 main control system architecture, it can seamlessly switch between the package supply station and the loop cart PLC, and connect the dual network port switch function, saving installation time and greatly reducing the overall cost of the cross-belt solution.
03. Full network cable connection
The package feeding system features a fully network-connected PLC to servo motor, ensuring high communication efficiency and convenient wiring.
04. A4N High-Precision Servo
It adopts A4N high-precision encoder servo to achieve high-precision positioning control; it supports two communication protocols, ModBus_RTU and EtherCAT, and supports functions such as vibration suppression, stiffness level, and inertia identification, which facilitates servo applications while reducing noise and saving energy.
