PCIe 464
EtherCAT motion control card with ultra-high real-time performance
Let's create high-speed, high-precision intelligent equipment together!
Product Summary: The ZhengMotion Technology PCIe464 motion control card provides a high-efficiency industrial motion control solution. Users can directly embed the PCIe464 into a standard PC to quickly implement high-performance EtherCAT motion control functions.
In the "PC + motion control card" mode, the PC's efficient data processing and openness can be fully utilized, as well as the control card's high-speed PWM, multi-dimensional position comparison output (PSO) and other functions, to achieve excellent multi-axis synchronous control, high-speed point-to-point and complex trajectory motion control. This ensures seamless real-time data interaction between the control card and the host computer, greatly improving the efficiency and accuracy of motion control, making it an ideal choice for single machines or entire automated production lines in fields such as 3C electronics manufacturing, semiconductors, assembly, precision machining, lithium batteries and photovoltaics, and robotics.
PCIe 464 controller card product information
PCIe 464 Product Overview
The PCIE464 is an EtherCAT bus motion control card based on PCI Express, offering optional 6-64 axis motion control. It supports 8 high-speed digital inputs and 8 high-speed digital outputs, enabling multi-axis synchronous control and high-speed data transmission. It integrates rich motion control functions, including multi-axis point-to-point motion, position latching, linear interpolation, circular interpolation, continuous trajectory small-segment look-ahead control, control of various robot and custom robot algorithms, and multiple PSO controls, meeting diverse industrial application needs.
Zhengdong provides its self-developed IDE-RTSys programming software. The PCIE464 control card supports multiple host computer languages for development, all of which can call the same API function library, making it easy to integrate with existing industrial control systems. This greatly improves the efficiency of engineers in secondary development and accelerates the deployment and application of equipment.
PCIe 464 product hardware performance characteristics
(1) Optional 6-64 axis motion control, supporting EtherCAT bus/pulse/stepper servo drivers;
(2) The maximum number of linkage axes can reach 16 axes, and the minimum motion cycle is 100μs;
(3) Standard configuration includes 8 inputs and 8 outputs, including 4 high-speed latch inputs and 8 high-speed PWM and PSO outputs. For more I/O, please select the ACC37 terminal block expansion board.
(4) Supports PWM output, precision output, PSO hardware position comparison output, visual shooting, etc.;
(5) Supports forward and inverse kinematics algorithms for 30+ robotic arm models, such as SCARA, Delta, UVW, 4-axis/5-axis RTCP...;
(6) Supports power-off storage and power-off interruption, providing a more secure mechanism for programs;
(7) It has pitch compensation control, which can be precisely adjusted through multiple compensation points on a single axis to achieve higher machining accuracy.
PCIe 464 controller card ordering information
PCIe 464 controller card optional parts order model
Advantages of choosing a PCIe 464 controller card
High-speed position comparison output (PSO)
The high-speed hardware position comparison output (PSO) function of the PCIE464 control card achieves significant efficiency and accuracy improvements compared to the traditional soft comparison method of PCs. It can trigger the output signal at a fixed distance throughout the entire motion trajectory without considering the overall speed. Even when decelerating at arc corners, it can ensure a constant output spacing. This maximizes production capacity while ensuring processing quality and is often used in high-precision dispensing and laser energy control applications.
The high-speed comparison output speed can reach up to 250kHz!
Multi-axis synchronous control
The PCIE464 control card supports motion control of 6 to 64 axes, and is suitable for various motion control projects ranging from single-axis to complex multi-axis coordination.
Data transfer rate and command execution
The PCIE464 controller card uses PCI Express bus communication, which improves data processing speed and shortens instruction execution time.
PCIe is a point-to-point serial architecture. Compared to the shared parallel architecture of traditional PCI, it reduces data communication congestion and conflicts. Each PCIe 464 controller card has an independent communication channel and can directly exchange data with the CPU without waiting for other devices to release bus resources, thus achieving a higher data transfer rate. It is particularly suitable for industrial applications such as high-speed data acquisition and high-speed data processing.
Comparison table of speeds and bandwidths between traditional PCI and various versions of PCIe bus:
Open host computer API
The PCIE464 control card supports various types of open host computer API calls, and can be easily integrated into different motion control systems.
Supports RTBasic multitasking
The PCIE464 controller card supports mixed programming with RTSys and other advanced host computer programming languages, enabling real-time multitasking in RTBasic and greatly improving the real-time execution efficiency of instructions.
Supports real-time compilation and execution of C language.
The PCIE464 controller card supports the built-in C language compiler. The compilation process can be performed directly in the controller card's own RTSys IDE development environment, without relying on external software environments to compile code. This improves the development efficiency of engineers and simplifies the creation and deployment process of project programs.
EtherCAT control cycle improvement
The PCIE464 controller card has achieved significant optimization in EtherCAT synchronization cycle, with a minimum control cycle of 100μs, which greatly improves response speed and overall control efficiency compared to the traditional 250μs to 1000μs control cycle.
Power-off storage
The PCIE464 controller card has a built-in power-loss memory function, which ensures that critical data will not be lost when the control system experiences a power outage or restart, thus improving system reliability.
Power outage
The PCIE464 controller card has a built-in power-down interrupt function. When the CPU encounters abnormal situations such as a power outage during program execution, the power-down interrupt mechanism will respond immediately.
In the interrupt routine, critical data and user-defined variables can be directly saved to the VR register. When the device is powered on again, it can quickly restore to the state before the power failure based on the user-defined variables, including position coordinates and key device parameters. Power-down interrupts reduce the time required for program recalibration after a restart, minimizing downtime and improving efficiency.
High compatibility
Supports Windows XP/7/10/11, Linux and other operating systems
More secure mechanism
The PCIE464 control card has a built-in RTBasic program for multitasking and can be equipped with a custom security mechanism program. This ensures that in the event of a blue screen in Windows, the control card program will automatically and safely shut down according to a preset plan, preventing uncontrollable actions during equipment operation and achieving safer production and manufacturing.
Intellectual Property Protection
The PCIE464 controller card can incorporate the customer's unique industry processes and know-how intellectual property, providing customized encryption and licensing methods. This effectively avoids the risks of unauthorized or pirated software, ensuring greater protection of the customer's intellectual property rights and greater peace of mind when using it!
Whether in high-speed and high-precision application fields such as 3C electronic processing, testing equipment, semiconductor equipment, SMT processing, laser processing, optical communication equipment, lithium battery and photovoltaic equipment, or non-standard automated equipment, the new PCIE464 motion control card will provide a high-quality user experience and significant speed improvement.
Customers interested in PCIe 464 controller cards or with specific project needs, please contact our sales team immediately so that we can provide you with excellent service and support as soon as possible.
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