In the previous article, we explored how Siasun Robotics provides services to leading companies in the automotive parts industry. Today, we will continue to explore more noteworthy application cases of Siasun Robotics in this industry.
Newstar robots can not only efficiently complete tasks such as body-in-white welding, structural component stamping, fatigue testing, and seat bracket welding, but their applications in areas such as roof gluing, wheel hub handling, brake pad welding, and tire laser engraving are also becoming increasingly mature.
Automotive headliner adhesive application
Applying adhesive to automotive headliners is a precision operation that demands extremely high accuracy and consistency. Maintaining consistency in adhesive application is a significant challenge due to the varying shapes and sizes of automotive headliners. In manual operations, changes in operators make it difficult to guarantee consistency between each workpiece.
Meanwhile, high labor costs, excessive glue waste, and the toxicity and volatility of transfer primers, which pose health risks with prolonged exposure, are also key concerns for businesses.
Robotic 45° lifting application for automotive headliner adhesive application
Project Composition
SR25/1720 robot
Solution advantages
145-degree hoisting, trajectory adhesive application, high consistency
2. High repeatability, good stability, and continuous operation.
3. Optimize process flow and configuration to significantly reduce adhesive usage.
4. Reduce manual operations to provide better protection for employee health.
Car wheel hub moving
The main challenges in automated integrated car wheel hub handling operations lie in improving operational precision, work efficiency, and the effectiveness of handling protection.
Automobile wheel hubs are typically heavy and come in various sizes, requiring handling equipment with sufficient load-bearing capacity and adaptability to safely and effectively handle hubs of different specifications. As precision components, wheel hubs are extremely sensitive to vibration and impact during handling, and damage to their surface or internal structure must be avoided.
Robot completes loading, unloading, and material handling work on automotive wheel hub machine tools.
Project Composition
SR220/2700 robot
Solution advantages
1. High-order dynamics algorithm, effectively improving absolute accuracy
2. Vibration suppression technology to reduce shaking.
3. Soft floating technology improves clamping accuracy
4. Collision detection function: The robot stops immediately upon colliding with surrounding equipment.
Automotive brake pad welding
Welding automotive brake pads is a precise and complex process.
The welding process requires extremely high precision control; any slight deviation may lead to a decrease in brake pad performance or even failure. Automated welding equipment needs to be closely integrated with other parts of the production line, which places high demands on the compatibility and stability of software and hardware.
Material loading - assembly - welding - grinding - finished product stacking integration
Project Composition
SA6/1400 robot, SR20 robot, SR50 robot
Dual-function displacement welding fixture
Megmeet welding power supply
Binzel cleaning gun and wire cutting machine
Solution advantages
1. Highly integrated, fully automated production line
2. The overall layout of the production line is reasonable, and the various production links are connected in an orderly manner, with a cycle time of 15 seconds.
Tire laser engraving
Laser engraving on tires is crucial for automobile manufacturing, as it not only enhances aesthetics but also facilitates product traceability and quality control.
Precise adjustment of laser power and focal length is key to ensuring the quality of engraving. Maintaining high-precision robots and laser software systems usually requires highly skilled technicians. Changing the engraving content may increase the complexity of the operation, and how to quickly and accurately change the engraving parameters is a challenge in the operation.
Solution advantages
1. Improve the appearance of the tires; make the lettering more aesthetically pleasing and ensure even size and arrangement.
2. Supports customized logos and QR code engraving.
3. One-click start, automatically locates and identifies the engraving position.
4. Reduce mold maintenance costs and lower operating costs.
5. Quality monitoring is traceable, output is statistically analyzed in real time, and production lines are flexible.
Industrial robots have provided a powerful impetus for the automation upgrade of the automotive parts industry. As a well-known domestic robot brand, Siasun has led the way in breakthroughs in the innovation of domestic robots, significantly improving the production efficiency of the automotive industry, thanks to its strong independent innovation capabilities.
Siasun robots have demonstrated outstanding performance across various industries. In the following series of posts, we will share more in-depth information about their excellent performance in numerous fields.
