In recent years, the global laser industry market has experienced rapid growth, with laser technology being widely integrated into various industries such as photovoltaics, lithium batteries, and medical devices, becoming a significant driving force for their development. In manufacturing, laser cutting machines, as high-tech terminal equipment integrating multiple advanced technologies, play a crucial role in the production process with their precise, efficient, and rapid material cutting capabilities, providing strong support for the development of the manufacturing industry.
1. Equipment Information Description
A laser cutting machine uses a laser emitted from a laser source, which is focused into a high-power-density laser beam through an optical path system. The laser beam irradiates the surface of the workpiece, causing the workpiece to reach its melting or boiling point. At the same time, high-pressure gas coaxial with the beam blows away the molten or vaporized metal. As the relative position of the beam and the workpiece moves, a kerf is eventually formed in the material, thus achieving the purpose of cutting.
Equipment features:
Primarily designed for medium and thin plates such as carbon steel and stainless steel, it is not limited to cutting patterns, features automatic layout to save materials, and produces smooth cuts; low-cost, high-speed, and high-precision cutting.
2. Equipment Composition
In the field of laser processing, high precision, speed, and automation are required for laser cutting machines. Leveraging its expertise, Mingzhi provides a complete and practical motion control solution for this industry, encompassing servo drives and motors, effectively enhancing the performance of laser cutting machines.
Detailed Explanation of Mingzhi Solution for Laser Sheet Cutting Machine
Taking a laser sheet cutting machine as an example, this solution adopts a dedicated bus CNC system, which realizes high-speed and stable communication between various components of the system through the EtherCAT bus, laying the foundation for the precise operation of the equipment.
System topology diagram
This solution uses the Mingzhi M5 series AC servo system, which can precisely control the movement trajectory of the cutting head during the cutting process, ensuring high-precision cutting whether it is high-speed cutting or processing complex patterns and small parts, effectively improving cutting efficiency and quality, and meeting the actual needs of industrial production.
With the rapid advancement of industrial automation and the ever-increasing demands for precision and efficiency in manufacturing, high-performance servo systems have become a key force driving industrial upgrading and supporting precision manufacturing. Mingzhi M5 AC servo systems understand the diverse needs of industrial environments, integrating pulse, analog, and Q-programmable control methods to flexibly respond to commands. They are fully compatible with common industrial fieldbuses such as EtherCAT, CANopen, Modbus, EtherNet/IP, and Profinet, providing customers with motion control solutions better suited to their equipment. Widely used in battery processing equipment, electronics and semiconductor processing equipment, solar energy processing equipment, medical devices, robots, and non-standard equipment, they help build flexible and efficient production systems on-site.
Features of the M5 Series AC Servo System
26-bit high-precision multi-turn absolute encoder
Speed loop bandwidth 3.5kHz
Supermodel Tracking Control Algorithm
External disturbance compensation
Dynamic braking function
Full closed-loop function
UL, CE, STO (SIL3 PLe) certification
Features of M5 Series Servo Motors
Motor structure: It adopts a brand-new structure and magnetic circuit design, which makes it smaller and more efficient.
Protection rating: After the oil seal is installed, the motor meets the IP67 protection rating, which provides dustproof and waterproof performance and higher reliability.
High speed and high torque: The speed is up to 6000 rpm and the overload torque is 3.5 times, which helps to significantly improve the equipment's productivity.
Multiple encoder combinations: Servo motors can be equipped with 26-bit, 21-bit battery-powered, and 17-bit battery-free multi-turn absolute encoders. Choosing the right encoder motor can improve equipment performance and optimize system costs.
3. Advantages of Mingzhi Servo Solution
Mingzhi's servo solutions offer significant advantages, dramatically improving equipment production and processing efficiency through optimized servo performance. Looking ahead, Mingzhi will continue to focus on the laser processing field, driven by technological innovation, to help my country's laser equipment processing capabilities continuously improve, contribute more to the development of industrial automation, and drive the industry's sustained progress.
·END·
