Application and Development of Industrial Ethernet Technology
2026-04-06 04:32:19··#1
Abstract : Addressing the problem of information silos and difficulties in integration, this paper clarifies the inevitability and advantages of Ethernet entering the industrial control field; analyzes the problems existing in the application of industrial Ethernet in the control field and their improvement measures; finally, based on engineering practice, it discusses the application methods and development prospects of industrial Ethernet. Keywords : Industrial Ethernet, Deterministic System Integration 1 Introduction Ethernet technology has been widely used in the management layer of process control due to its many advantages, including low cost, high communication speed and bandwidth, good compatibility, abundant hardware and software resources, broad technical support, and strong potential for continuous development. It has been proven that through some real-time communication enhancement measures and the design and implementation of high-reliability networks for industrial applications, Ethernet can meet the real-time requirements of industrial data communication and the requirements of industrial field environments, and can be directly extended downwards to communication between industrial field devices. Industrial Ethernet generally refers to Ethernet that is technically compatible with commercial Ethernet (i.e., the IEEE 802.3 standard), but in product design, the selection of materials, product strength, applicability, and real-time performance can meet the needs of the industrial field, that is, Ethernet that meets the requirements of environmental friendliness, reliability, security, and ease of installation. Ethernet, as defined by the IEEE 802.3 standard, is a local area network (LAN) that uses Carrier Sense Multiple Access with Collision Detection (CSMA/CD) to access shared media. Its protocol corresponds to the physical and data link layers of the ISO/OSI seven-layer reference model. Ethernet uses coaxial cable, twisted pair, fiber optic cables, etc., and employs bus or star topologies, with transmission rates of 10Mbps, 100Mbps, 1000Mbps, or higher. In office and commercial settings, Ethernet is the most commonly used communication network. In recent years, with the rapid development of Ethernet technology, it has begun to be widely applied in industrial control. It is a product of the combination of modern automatic control technology and information network technology, a landmark technology for next-generation automation equipment, a powerful tool for transforming traditional industries, and a key direction for informatization to drive industrialization. The demand for industrial Ethernet technology in China is increasing daily, with applications in petroleum, chemical, metallurgical, power, machinery, transportation, building materials, building management, modern agriculture, and many newly planned and constructed projects requiring its support. 2. Advantages of Industrial Ethernet Fieldbus, which emerged in the mid-1980s, connects intelligent field devices and automation systems through a fully digital, bidirectional, multi-branch communication control network. This made it possible for industrial control systems to develop towards decentralization, networking, and intelligence, leading to significant changes in the architecture and functional structure of industrial control systems. After years of debate and struggle, the international fieldbus standard IEC-61158 abandoned its initial intention of creating a single fieldbus standard and ultimately released an international standard including eight types of buses (two more were added in the third revision, making it ten types). This demonstrates that the global industrial control community recognizes that each bus has its own characteristics and is not interchangeable. However, on the other hand, with the development of Internet technology, many industrial control experts, manufacturers, and users have gradually realized that the reason why fieldbus has not achieved unification, besides its technical characteristics and the conflicts of interest between the companies supporting it, is also because the development of fieldbus has overemphasized the special characteristics of automation networks while neglecting the achievements of information technology, resulting in slow development of fieldbus technology, products, and applications. Meanwhile, Ethernet technology, which monopolizes information network communication in the office automation field, is widely used in the middle and upper layers of process control, including management and control layers, due to its numerous advantages. In the industrial control field, as the scale of control systems continues to increase, the geographical dispersion of controlled objects, measurement and control devices, and other physical equipment is becoming increasingly apparent, rendering centralized control systems inadequate for development needs. While the fieldbus technology standard IEC-61158 has been introduced, it lacks a truly unified technical standard. Therefore, major industrial control manufacturers worldwide are seeking alternative solutions to scalability and compatibility issues, making Ethernet, widely used in information networks, a primary target. Ethernet is currently the most popular and widely used communication technology, offering advantages such as low cost, multiple transmission media options, high speed, and ease of networking. Furthermore, it boasts extensive operational experience and a large number of installation and maintenance personnel, making it an ideal industrial communication network. First, based on TCP/IP, Ethernet is an open communication network, allowing easy interconnection of devices from different manufacturers. This characteristic is well-suited for solving compatibility and interoperability issues between devices from different manufacturers in control systems. Second, low cost and ease of networking are advantages of Ethernet. Ethernet network cards are inexpensive, and Ethernet interfaces with computers, servers, etc. are very convenient. Ethernet technicians are plentiful, reducing enterprise training and maintenance costs; third, Ethernet has a relatively high data transmission rate, providing sufficient bandwidth. Moreover, Ethernet has strong resource sharing capabilities; using Ethernet as a field bus, it is easy to connect I/O data to information systems, and data can be easily shared with resources, application software, and databases on the information system in real time; fourth, Ethernet is easy to connect to the Internet. Enterprise production can be monitored and controlled via the Internet from any city, any place, or even using telephone lines; in addition, as the most widely used computer network technology, Ethernet has received extensive technical support. Almost all programming languages support Ethernet application development, and there are various development tools available. With economic development and the advancement of automated office information networks, integrated automation and management have become essential for enterprise survival and development. Ethernet's advantage of easily achieving seamless connection between office automation networks and industrial control networks allows for close integration of e-commerce and industrial production control, realizing true enterprise management integration. [b]3 Major Problems of Ethernet Application in Industrial Fields 3.1 Poor Real-Time Performance and Uncertainty in Information Transmission[/b] Industrial control networks require relatively high real-time performance and determinism. Ethernet employs Carrier Sense Multiple Access with Collision Detection (CSMA/CD) and Binary Exponential Backoff (BEB), inevitably leading to information transmission delays. Since these delays are random, Ethernet is essentially a non-deterministic network system. Therefore, control processes with strict response time requirements are susceptible to collisions, resulting in response time uncertainty and preventing information from being transmitted as required. This fails to meet the real-time and deterministic data transmission requirements of industrial control networks. 3.2 Poor Reliability of Ethernet Equipment installed in industrial environments should possess high reliability, meaning it should be shock-resistant, vibration-resistant, corrosion-resistant, dustproof, waterproof, and have good electromagnetic compatibility. Traditional Ethernet, primarily used in office automation, utilizes connectors, hubs, switches, and cables designed for office applications, resulting in poor interference resistance and difficulty meeting the harsh environmental requirements of industrial environments. 3.3 Lack of Application Layer Protocols for Industrial Control The Ethernet standard only defines the physical and data link layers of the ISO/OSI reference model. Even with the addition of TCP/IP, it only provides network and transport layer functionality. For two devices to communicate properly, they must use the same language rules, meaning they must have a unified application layer protocol. Currently, the application layer protocols used in commercial computer communication mainly include FTP (File Transfer Protocol), Telnet (Remote Login Protocol), SMTP (Simple Mail Transfer Protocol), and HTTP (Hypertext Transfer Protocol). The data structures and other characteristics specified by these protocols do not meet the real-time communication requirements between industrial control field devices. Therefore, it is necessary to develop a unified application layer protocol suitable for the control field.