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Application of Siemens Micromaster430 frequency converter in water supply equipment for paper machines

2026-04-06 05:03:09 · · #1
Abstract : This paper analyzes the various control performance characteristics of the blower and the features of the water supply method in a paper machine. Based on the control characteristics of the Siemens 430 frequency converter, constant pressure control was implemented for the water supply equipment of the paper machine, overcoming the shortcomings of traditional control methods. Through comparison with practical application examples, the energy-saving effect is significant, the safety and reliability are improved, and significant economic benefits are achieved. Keywords : Frequency converter speed fan water pump energy saving[b][align=center]APPliance of Siemens Micromaster 430 Frequency Converter in the Paper Machineis Water Supply EquiPinent[/align][/b] Abstract : This paper analyzes the fan is all kinds of control functions, and paper machine is water supply characteristic.According to Siemens Micromaster 430 frequency conver terischaracteristic, we control the PaPer machincwater supply equipmentusingconstantpressure, solve the traditional control method is insuficiency.Through an examPleis comPare, the effect of energy saving is marked, these curity is improved, the economic benefit is improving is distinct. Keywords : frequency couverter fau water pump euergy saving 0 Preface With the rapid development of computer technology, modern electronic technology, and significant progress in modern speed control theory, frequency converters, as intelligent speed control "components," have been rapidly and widely applied in various large-scale automated production lines and motor control systems due to their versatility, high reliability, and significant energy-saving effects, such as in papermaking, steel rolling, printing and dyeing, and machining production lines. This article introduces the application of frequency converters in water pump control systems. In the Siemens Micromasetr product series, the MM430 is a high-performance, low-cost ideal frequency converter, especially suitable for water pumps and fans. 1. The Energy-Saving Significance of Variable Frequency Speed ​​Control Water pumps and fans are generally selected based on their full-load operating requirements, but in actual applications, they are not always at full load. Because AC motor speed control is difficult, baffles, return valves, and start/stop times are commonly used to adjust airflow or flow. At the same time, frequent start/stop of large motors at power frequency is difficult, resulting in significant power surges and inevitably causing energy loss and current surges during start/stop. Directly controlling fan and pump loads using frequency converters is the most scientific control method. When the motor runs at 80% of its rated speed, theoretically, its power consumption is 80% of the rated power, or 51.2%. Even after accounting for mechanical losses, motor copper and iron losses, the energy efficiency is close to 40%. Simultaneously, closed-loop constant pressure control can be achieved, further improving energy efficiency. Because frequency converters can achieve soft stop and soft start for large motors, they avoid current surges during startup, reduce motor failure rates, extend service life, and also reduce the capacity requirements and reactive power losses of the power grid. To achieve energy conservation, promoting and using frequency converters has become a key focus of energy conservation efforts for various regions and organizations. 2. Principle Analysis Since the characteristics of water pumps are similar to those of fans, we will analyze this using fans as an example. Typical airflow and pressure of fans and blowers are shown in Figure 1. There are usually two ways to adjust airflow and pressure: controlling the damper at the output or input end; and controlling the rotational speed. Figure 2 shows the characteristics when using the first method. Changing the throttling resistance of the pipeline can obtain the desired airflow characteristics. The advantages of this method are low initial investment and simple control. In recent years, due to the urgent need for energy conservation, coupled with the ease of operation and high functionality of frequency converters, frequency converter-driven schemes have gradually replaced damper control schemes. Figure 3 shows the operating characteristics of the fan at high speed. In each figure, (Pu) represents the standard value. The principle of energy conservation using the adjustment method is based on the relationship between air volume, air pressure, speed, and torque, i.e., Q<sub>on</sub>, p<sub>o</sub> = p<sub>o</sub>. Where: Q is air volume, p is air pressure, n is speed, T is torque, and p is shaft power. The fan's air volume Q is proportional to the first power of the speed n, the pressure p is proportional to the second power of the speed n, and the shaft power p is proportional to the third power of the speed n. The actual value (kW) of the shaft power P is given by the following formula: Figure 4 shows the relationship curves between the motor's input power, shaft output power (i.e., fan shaft power), and air volume when using different adjustment methods. The output power of the fan (i.e., the power that the power supply should provide) is also different when using different adjustment methods. Figure 4 compares the relationships between output-end damper control, input-end damper control, the input power of the electromagnetic slip speed-regulating motor (i.e., the power supplied by the power source), and air volume. Curve 4 represents the shaft input power required by the fan during speed regulation control, i.e., the shaft output power of the motor. Output-end damper control is rarely used due to its high energy consumption; damper control is generally performed at the input end. 3. Application Examples Paper manufacturing enterprises are heavily reliant on industrial water during production. Traditional manual water supply control requires significant manpower and resources, and frequent starts cause substantial equipment wear and tear, waste electrical resources, accelerate line aging, and create unnecessary economic burdens for the enterprise. Furthermore, the instability of manual water supply makes it difficult to guarantee product quality. A variable frequency speed-regulating constant pressure water supply system can effectively address the shortcomings of traditional control methods. First, the equipment startup overcomes the hard-start mode of the original method, achieving soft start and soft stop, saving surge current, reducing equipment wear, and eliminating the need for dedicated personnel during automatic operation, thus saving manpower. Second, due to the stability of the variable frequency speed control constant pressure water supply system, the process requirements for product quality are guaranteed. System principle: The equipment maintains a constant water supply pressure according to actual production needs. In automatic operation mode, the system requires no dedicated personnel and always maintains a stable water supply at the manually set pressure value. When the production process changes or the original set value needs to be changed, the "manual/automatic" switch on the variable frequency control cabinet is switched to the manual position, and then the "up/down" button is pressed to adjust the water pressure, ensuring the actual water needs for production are met. The variable frequency control cabinet is equipped with a pressure digital display, allowing operators to easily monitor the operating status of the water supply network. 4 Energy-saving effect calculation Since water pumps and fans have similar characteristics, to make energy-saving calculations more intuitive and simple, we will use fans as an example for energy-saving calculations. Assuming one fan equipped with a 75 kW motor, the fan operates at full speed for 12 hours in actual operation, and only at 30% for the other 12 hours. Assuming the air volume varies between 30% and 10%, and the full-speed air supply of the motor is Qa with an no-load loss of 0.1, the total daily air supply is 65%Qa. Based on the above estimates, the investment can be recovered within six months. Therefore, using a frequency converter to control the water pump and fan has a significant energy-saving effect and substantial economic benefits. 5. Conclusion The Micromaster etr403 frequency converter features a compact design and a self-cooling radiator, eliminating the need for a cooling fan. The power terminal positions are similar to those of common contactors, allowing for easy tool-free mounting and installation of the control panel. Only a few parameters need to be input for quick and easy operation. It includes a Starter debugging tool, allowing for reading, modifying, storing, inputting, and printing parameter tables within a Windows NT 12000 operating system environment. It also includes a PROFIBUS template for remote control of the frequency converter. In short, the Micromaster 430 frequency converter is very convenient to use, has a low failure rate, and is highly adaptable to various environments, making it an ideal choice.
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