With the booming development of new energy vehicles and energy storage, the lithium battery industry has also continued to grow. Lithium battery production requires high levels of cleanliness and humidity control in the workshop, necessitating operation in low-dew-point cleanrooms. However, this industry growth has also exposed some pain points:
● In harsh environments, cable lifespan is shortened.
● Inefficient equipment maintenance and replacement.
● Poor reliability of robotic arm movement
● Frequent unexpected shutdowns of the production line
● ……
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① Low dew point environment durability: Halogen-free TPE outer sheath cable
● The halogen-free TPE outer sheath material is resistant to electrolyte corrosion, low temperature resistance, and low humidity sensitivity, making it suitable for highly corrosive processes such as electrolyte injection and cell baking;
● Meets high-frequency and high-speed requirements, with a warranty lifespan of up to 100 million dual cycles and a bending radius as low as 3xd (three times the cable diameter), adaptable to compact equipment layouts;
● We can provide a full range of cables, such as: multi-core control cables, twisted pairs, bus cables, servo cables, and twistable cables.
② Significantly improved cable replacement efficiency: plug-and-play assembly cables
● We offer up to 6,000 types of assembly cables, including power, servo, signal, and encoder cables, compliant with standards from 40 manufacturers. Delivered with pre-assembled connectors for plug-and-play functionality.
● Non-standard customization, no minimum order quantity and no additional fees;
● Cleanroom available, meeting ISO Class 1 cleanroom standards.
③ For torsional motion: Twistable cables and robot cable packages
● The chainflex CFROBOT series of highly flexible cables can achieve a twist of up to ±360°/m, making them suitable for high-speed robotic arms (such as stacking and hot pressing stations);
● Modular design of the pipeline package allows for quick opening and closing, resulting in higher maintenance efficiency;
● Application scenarios: High-frequency motion processes such as hot pressing, stacking machines, and module sections.
④ Reduce unexpected downtime: Ensure compatible assembly cable chains
● Integrated with components such as cable chains, cables, and connectors, delivered pre-assembled for immediate use;
● Optional i.Sense status monitoring system, providing real-time warnings of abnormal stress and temperature to prevent unexpected shutdowns;
● e-skin's fully enclosed cable chain solution is suitable for workstations with high cleanliness requirements, such as stacking machines and areas above battery cells.
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