A Brief Analysis of the Application of Electric Traction Coal Mining Machines
2026-04-06 08:00:42··#1
Abstract : This paper analyzes and discusses several issues in the application of electric traction coal mining machines, such as DC traction versus AC traction, machine-mounted versus non-machine-mounted frequency converters, and frequency converter selection. It also proposes rational suggestions for building high-yield and efficient modern mines. Keywords : Coal mining machine; Electric traction; Frequency converter 1. On the Issue of DC and AC Electric Traction In the development of electric traction, the choice of DC speed control method has always been a major concern. Internationally, the United States has consistently used DC speed control, Japan has chosen AC speed control, while the United Kingdom and Germany developed DC traction first, followed by AC traction. Domestically, Xi'an Coal Machinery Plant and Jixi Coal Machinery Plant are committed to the development of DC traction, while Taiyuan Mining Machinery Plant and Liaoyuan Coal Machinery Plant are developing AC traction coal mining machines. Although both speed control methods are suitable for coal mining machine operation, there are differences in reliability and advancement. First, the weakest link in DC traction is the explosion-proof DC motor. DC motors are large and complex in structure. Due to the explosion-proof design, the carbon brushes and commutator plates generate heat through friction, resulting in slow heat dissipation and difficulty in removing wear particles. Consequently, the carbon brushes have a short lifespan, poor reliability, and are difficult to maintain underground. AC traction uses AC squirrel-cage motors, which are small, have a simple explosion-proof structure, are reliable, have a long lifespan, and are easy to maintain. However, they still have shortcomings in the speed control device for driving AC motors. With the rapid development of international power and electronics technology, AC variable frequency speed control technology is becoming increasingly advanced, mature, and reliable. Due to the size limitations of DC motors, DC traction cannot achieve high power output. For the same size, AC motors can have higher power, which is beneficial for the development of electric traction coal mining machines towards higher power, higher parameters, and higher reliability. From a developmental perspective, AC traction has a brighter future than DC traction. Second, DC and AC motors have significantly different mechanical characteristics. DC motors have soft mechanical characteristics, while AC motors have hard mechanical characteristics. As is well known, soft characteristics are more suitable for the traction and travel conditions of coal mining machines, because electrically traction coal mining machines all adopt chainless traction, and the chainless traction type is mostly pin-rail type. The pitch at the pin-rail connection varies with the working face conditions. In addition, domestically developed electric traction devices all use one speed control device to drive two motors, i.e., one-to-two, and cannot control the motors individually. Obviously, the above two situations are very unfavorable for AC motors with stiff traction characteristics. When the two traveling parts of the coal mining machine pass through the connection between the pins, due to the large pitch change, the two traveling parts are required to have speed adjustment functions to adapt to the working conditions of pitch change. However, the stiff characteristics of AC motors make it impossible to adjust the speed of the two traveling parts, resulting in an imbalance of force on the two motors and generating impact loads. DC motors, due to their soft mechanical characteristics, automatically reduce the speed of the DC motor with greater force when passing through the pin-rail connection, reducing the force, while the force on the other DC motor increases, to achieve a basic balance of force, reduce impact, and help improve the reliability of the traveling parts and mechanical transmission system. From the perspective of force balance, DC traction is superior to AC traction, a crucial performance characteristic in coal mining machines. However, the shortcomings of AC traction can be compensated for by the following measures: 1.1 Choosing a chain-tracked, chainless traction system. Because the pitch of the chain track remains essentially constant throughout the working face, and the track is not rigidly connected to the conveyor, it possesses a certain degree of elasticity, which can compensate for the asynchrony caused by the slip ratio of the two traction motors. This is particularly suitable for a "one-to-two" transmission system. [b][align=center]For more details, please click: A Brief Analysis of the Application of Electric Traction Coal Mining Machines[/align][/b]