Application of frequency converters in vehicle control
2026-04-06 03:12:43··#1
Abstract: Bridge cranes are a type of lifting machinery widely used in industrial and mining enterprises. This paper describes a control scheme for the hook motor of a bridge crane using a frequency converter, and discusses the working principle and usage of the frequency converter. Keywords : Frequency converter; starting torque; V/F; vector control 1 Introduction Bridge cranes are a type of lifting machinery widely used in industrial and mining enterprises. Their running mechanism consists of three basically independent drive systems: the trolley drive system, the hoist drive system, and the hook drive system. 2 Frequency Converters and Their Characteristics A frequency converter is a control device that uses the switching action of power semiconductor devices to convert power frequency power into electrical energy of another frequency. It has two modulation forms: 1) Pulse width modulation, which changes the pulse width of a pulse train according to a certain rule to adjust the output quantity and waveform; 2) Pulse amplitude modulation, which changes the pulse amplitude of a pulse train according to a certain rule to adjust the output quantity and waveform. The main circuit of a frequency converter can be broadly classified into two types: 1) Voltage-type, which converts DC power from a voltage source to AC power, with capacitors used for filtering the DC circuit; 2) Current-type, which converts DC power from a current source to AC power, with inductors used for filtering the DC circuit. Furthermore, because the torque of an asynchronous motor is generated by the interaction between the motor's magnetic flux and the current flowing through the rotor, at the rated frequency, if the voltage is constant and only the frequency is reduced, the magnetic flux will become excessive, causing magnetic circuit saturation and potentially burning out the motor. Therefore, the frequency and voltage must be changed proportionally; that is, the frequency must be changed while controlling the inverter's output voltage to maintain a constant magnetic flux in the motor, avoiding weak magnetic flux and magnetic saturation. This control method is called V/F mode. However, at low frequencies, this control method is less effective because the output voltage is lower, and the torque is significantly affected by the stator resistance voltage drop, resulting in a decrease in the maximum output torque. Furthermore, its mechanical characteristics are ultimately not as rigid as those of a DC motor, and its dynamic torque capability and static speed regulation performance are not entirely satisfactory. The system performance is also low, the control curve changes with load variations, torque response is slow, motor torque utilization is low, and performance and stability deteriorate at low speeds due to stator resistance and inverter dead-zone effects. Therefore, vector control variable frequency speed regulation was developed. [b][align=center]For more details, please click: Application of Variable Frequency Drives in Vehicle Control[/align][/b]