A Brief Discussion on Switching Between Two Frequency Converters
2026-04-06 06:20:34··#1
Abstract : This article introduces the structure, basic functions, working principle, and primary and secondary wiring diagrams of a frequency converter conversion cabinet. Keywords : Frequency converter conversion cabinet, working principle, primary and secondary wiring diagram 1 Introduction A water plant of Huiyang Water Supply Company uses three SAMI1370F690 frequency converters manufactured by ABB of Finland to control three sets of water pump units for speed regulation and water supply. The difference between pump unit #1 and pump units #2 and #3 is that pump unit #1 is equipped with an energy-saving device for automatic control of its operation, while pump units #2 and #3 are directly controlled by the frequency converter. Under normal circumstances, water consumption is lowest during the early morning hours, which is the off-peak time for water supply. Therefore, after installing the energy-saving device on pump unit #1, by rationally scheduling the operation of pump units #1-#3 according to water demand, 1.3 million yuan in electricity costs have been saved in two years compared to not having the energy-saving device. The frequency converters, put into use in January 1999, have generally been reliable, but some malfunctions have occurred. The original imported semiconductor main power components and control circuit board parts have been largely replaced. Because these frequency converters are products from the early 1990s and have since been upgraded, there is a shortage of repair parts (especially control circuit boards), making it difficult to repair them promptly when they malfunction. Sending them to the manufacturer for repair is both time-consuming and expensive. Therefore, frequency converter malfunctions are one of the main reasons affecting water supply to the pumping stations. For example, the No. 1 frequency converter at a water plant of Huiyang Water Company has been out of service for over a month due to a control circuit board malfunction and lack of parts, preventing the No. 1 water pump unit from operating. To address this problem, I propose two solutions: Solution one is to install a transfer cabinet between the two frequency converters, allowing either frequency converter to control the motors of the two water pump units separately. When one frequency converter or water pump unit malfunctions, simply starting the transfer cabinet and the other frequency converter will restore water supply promptly. In cases where damaged power components cannot be repaired in a timely manner, the power components of two frequency converters can be concentrated and used by one frequency converter. This allows for more time to repair the faulty frequency converter before use, but the economic investment is less (approximately 80,000 yuan), and the impact of water supply interruptions caused by failures of old frequency converters or water pump units is minimized. Option two involves replacing the imported frequency converter and motors with one domestically produced frequency converter (such as a high-power frequency converter from Beijing Leadway Electric Technology Co., Ltd.) and three motors (such as high-voltage motors from Xiangtan Electric Machinery Factory). This option requires an investment of approximately 1.9 million yuan (of which replacing one frequency converter requires approximately 1.1 million yuan, and replacing three high-voltage motors requires approximately 800,000 yuan). Currently, domestically produced high-capacity frequency converters have reached world-class levels in technology, featuring low current draw, modular main components, high reliability, convenient maintenance, and low cost (compared to imported ones). With the continuous advancement of frequency converter technology in my country, applying this option for technological transformation will be a development trend. From an economic perspective, only the first option will be presented below. [b][align=center]For details, please click: A Brief Discussion on Switching Between Two Frequency Inverters[/align][/b]