Introduction to reference membranes for air permeability testing calibration
2026-04-06 00:18:49··#1
Abstract: This article provides a comprehensive overview of the sources, requirements, and applications of reference membranes for air permeability testing, based on the classification and requirements of reference materials and NIST's introduction to thin film reference materials. Keywords: isobaric method, calibration, reference membrane, reference material. Calibration requires the use of reference materials or standard measuring instruments. Therefore, the calibration of barrier devices for packaging materials was once a factor hindering the development of this test. Now, the calibration methods for barrier testing are very clear, and can be performed using reference membranes, standard gases, or standard measuring instruments such as pressure gauges and standard weights. A reference membrane is a thin film with known barrier parameters such as air permeability, and its barrier performance can be guaranteed to remain stable over a certain period through a series of tests. Reference membranes are a type of standard material unique to barrier testing and are rarely used in other fields. This article will provide a comprehensive overview of this new type of standard material from the aspects of its uses, selection conditions, and practical applications. 1. The primary function of reference membranes is to unify the testing data system, ensuring comparability between test data from different methods—a fundamental requirement for their application. As is well known, in barrier testing, each barrier test indicator has multiple testing methods. For example, air permeability testing includes differential pressure and isobaric methods, while moisture permeability testing includes gravimetric, infrared, and electrolytic methods. Especially for air permeability testing, the differential pressure and isobaric methods differ significantly in their testing environments and principles. This difference directly affects the test data from both methods, hindering data comparison between different methods. Reference membranes can unify the test data from various methods, enhancing data comparability. Secondly, the wider application of reference membranes includes assessing the operating status of equipment components, calibrating equipment data systems, and extending the effective lifespan of isobaric sensors. For instance, oxygen sensors used in isobaric methods wear down over time; relying solely on operator experience to determine sensor wear is too subjective and unacceptable. Using a reference membrane for testing and comparing the results with standard values makes it easy to determine the operating status of the equipment, which has been widely praised in practical applications. Furthermore, when the oxygen sensor in the isobaric method equipment suffers significant wear and tear, noticeably affecting the test data, the standard value of the reference membrane can also be used to calibrate the equipment's data system and extend the effective lifespan of the sensor. 2. Selection Criteria for Reference Membranes Due to the complex manufacturing process of the membrane, many factors affect the stability of the barrier properties of the reference membrane. In summary, the standard material organization needs to systematically test the membrane's physical property stability, test data repeatability, and effective storage time. Only when all aspects meet the requirements can it be officially used as a reference membrane for determining the stability of barrier equipment tests and for data correction. Data confirms that the calibration standard material required in the isobaric oxygen permeability test standard ASTM D 3985 is SRM 1470: POLYESTER FILM FOR OXYGEN GAS TRANSMISSION MEASUREMENTS issued by the American National Institute of Standards and Technology (NIST). 3. Reference Membrane Introduction 3.1 SRM 1470 Issued by the National Institute of Standards and Technology (NIST), SRM 1470 uses a 23μm thick PET film. This material maintains a stable O2GTR value, with a test result of 63.8 cm3 (STP)/(m2·d·atm) obtained under a pressure difference of 1 atmosphere. The test data was obtained using a computer-controlled pressure difference permeation test apparatus. The NIST website describes the uses of SRM 1470 as follows: It compares the determined permeation values of nitrogen, oxygen, carbon dioxide, and helium with test data obtained using conventional techniques including pressure difference, volumetric, and coulometric methods. The SRM standard reference material is used to unify and standardize the use of various film gas permeation testing methods such as pressure difference, volumetric, and coulometric methods. 3.2 Labthink PC Film Labthink PC film uses a 125μm thick polycarbonate film. The oxygen permeability under standard test conditions (1 atmosphere pressure difference, 23℃) is 430.206 cm³/m²·24h·0.1MPa. Long-term testing verifies that this material maintains stable barrier properties. The Langguang Barrier Laboratory has conducted tests on this material for two years to examine the stability of its performance. Some test data are shown in the table below. The PC films used in this series of tests were all taken from the same batch of materials. Test data shows that the barrier properties of this material did not change with the extension of storage time, and other mechanical tests indicate that the material has excellent physical property stability. In 2006 and 2007, the Langguang Barrier Laboratory also tested this material under different temperatures (10℃~50℃) and different test pressure differences (0.03 MPa~0.15MPa), and the test data showed excellent stability and repeatability. 4. In summary, for air permeability testing, the inconsistency between the differential pressure method and the isobaric method, as well as the wear and tear on the isobaric oxygen sensor during use, make calibration the primary factor determining the accuracy of the test data. The thin film is the standard material used in reference membrane calibration; only by selecting a stable and effective reference membrane can valid calibration data be obtained.