Variable frequency speed control should be applied more rationally in water supply.
2026-04-06 06:42:32··#1
The "Outline of Energy Conservation Technology in China" emphasizes maximizing the energy-saving effects of pumps and fans, and it is also a key energy-saving technology project promoted under the Ninth Five-Year Plan. The significant energy-saving effects of introducing variable frequency speed control technology in water supply equipment are widely recognized. Further adjustments to the control aspects will lead to more rational design, improved overall performance, and extended service life. Variable frequency speed control technology offers significant energy savings, constant pressure, convenient adjustment, and strong protection and automation capabilities in domestic water supply systems. Variable frequency domestic water supply equipment employing a multi-pump parallel supply configuration offers various control methods. The most basic form is: "fixed variable frequency speed control pump," where other pumps are controlled by the frequency converter to sequentially engage and disengage based on system pressure, pump frequency, or speed. The 'variable frequency speed control pump fixed' control method has many advantages, such as simple structure, cost saving, and reliable performance, and is widely used in domestic water supply systems. However, this control method also has the following shortcomings: 1. Significant differences in pump lifespan: Domestic water usage fluctuates frequently. Generally, the variable frequency speed control pump is in operation except for nighttime and daytime low-volume water usage; the fixed-displacement pump is usually fully operational during peak water usage periods and rests at other times. Therefore, there is a significant difference in the operating time between the speed control pump and the fixed-displacement pump, resulting in a large difference in wear and tear and uneven pump lifespan, thus affecting the overall lifespan of the equipment. 2. If water demand is consistently low: The equipment will be in a low-water supply state. In this case, the fixed-displacement pump will always be in a resting state. Once started, it is prone to rusting, stalling, motor overheating, or overcurrent. 3. Causing Instability in the Water Supply System Even with pumps of the same model, the performance of any single pump will not be exactly the same. Under the same head, different flow rates will occur at the same power frequency. In a water supply system with multiple pumps connected in parallel using variable frequency speed control, each pump will inevitably exhibit different frequencies under the same head and flow rate. Therefore, using the frequency at which the flow rate of the variable frequency speed control pump is zero as the exit condition for the fixed displacement pump will inevitably introduce errors in frequency, causing the fixed displacement pump to exit with lag or prematureness, resulting in frequent starts. After long-term use, the efficiency of the variable frequency speed control pump decreases due to wear. Using this control method, for example, if the water demand exceeds the rated value of the variable frequency speed control pump by 1-4%, the fixed displacement pump will start working. However, its performance is better than that of the variable frequency speed control pump, and its flow rate exceeds the rated flow rate of the variable frequency speed control pump by 1-4%, at which point the fixed displacement pump will stop working. At this time, the water supply flow rate cannot meet the demand, and the fixed displacement pump will start again; this process repeats, causing frequent starts of the fixed displacement pump. To address these shortcomings, one effective control method is to use multiple variable frequency speed-controlled pumps in parallel for water supply, employing either "alternating rotation of variable frequency speed-controlled pumps" or "timed rotation of variable frequency speed-controlled pumps." Features: (1) Each pump operates at a balanced rate or frequency, balancing its performance (ensuring a basic balance in water supply efficiency) and improving equipment performance. (2) Eliminates malfunctions such as rusting, overcurrent, and overheating caused by prolonged shutdown of other pumps. (3) The main control is provided by a variable frequency drive (VVVF) and a programmable logic controller (PLC). (4) Works in coordination with a small pressure tank, automatically stopping and starting to maximize energy savings. (5) The operation of each pump is controlled by the PLC programmable controller, ensuring that any faulty pump is disconnected from operation and triggers an alarm. The principle is "alternating rotation of variable frequency speed-regulating pumps." The system uses a frequency converter and a PLC programmable controller as the main control components, coordinating their operation. It features "variable frequency constant pressure, automatic pump stop when flow is approximately zero," and a small pressure tank maintains a small water usage. When the frequency converter detects a pump start signal, it automatically starts the next pump as the "variable frequency speed-regulating pump." The following is an example using three pumps: Variable Frequency Speed-Regulating Pump, Fixed Displacement Pump 1, Fixed Displacement Pump 2; First Start: Pump 1 → Pump 2 → Pump 3; Second Start: Pump 2 → Pump 3 → Pump 1; Third Start: Pump 3 → Pump 1 → Pump 2. In summary, water supply equipment should not only be energy-efficient but also reliable and relatively reasonable in performance, making it increasingly environmentally friendly. The above suggestions for adjusting the control method are provided for your reference and discussion.