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Exploring high-frequency applications of surface mount inductors

2026-04-06 05:27:46 · · #1
Introduction With the rapid development of the electronic information industry, surface mount inductors, as a new type of basic passive device, have been rapidly and widely used due to their excellent performance-price ratio and ease of high-density mounting, especially in communication terminal equipment such as mobile phones, where they have found typical high-frequency applications. As the operating frequency of RF circuits continues to increase, the performance characteristics of surface mount inductors in applications have changed significantly, beginning to exhibit operating characteristics in the low-end microwave frequency band. Therefore, to effectively improve the electrical parameters of surface mount inductors and enhance RF circuit performance, it is necessary to further analyze the different patterns of their low-frequency and high-frequency characteristics. On the other hand, the constantly evolving communication systems (GSM, CDMA, PCS, 3G, etc.) have enabled surface mount inductors to operate at frequencies gradually reaching 2GHz or even higher. Therefore, using traditional lumped-parameter circuit theory for impedance analysis of surface mount inductors is showing increasingly obvious limitations. Exploring engineering analysis methods suitable for high-frequency conditions has become an important issue in the research, development, production, analysis, and application of surface mount inductors. [b]Impedance Analysis[/b] The physical meaning of an inductor is to store the energy of an alternating magnetic field using a conductive coil. In practical circuit applications, the main function of an inductor is to provide the required inductive impedance to the circuit, completing the corresponding circuit functions (matching, filtering, oscillation, etc.) in conjunction with other related components. Common chip inductors include multilayer chip inductors, wire-wound chip inductors, and photolithographic thin-film inductors, each with different manufacturing processes and internal electrode structures. However, under low to medium frequency conditions, because the signal wavelength is much larger than the device size, the circuit response of the device is less affected by the internal electrode structure. Therefore, a lumped parameter equivalent model can usually be used to approximate the impedance characteristics of chip inductors. Based on this, the functional expressions for commonly used electrical performance parameters can be derived. [b]Admittance function[/b]Y(j) = ({1}\over{R_{O}}+{r}\over{r︿{2}+ ︿{2}L︿{2}_{O}})+j( C_{O}-{ L_{O}}\over{r︿{2}+ ︿{2}L︿{2}_{o}}) Then the impedance function Z(j) = {1}\over{Y(j)} = R() + j() can be used to approximately derive the impedance Z( =\sqrt{R\{2}() + ︿{2}() } ={L_{O}}\over\sqrt{({L_{O}}\over{R_{O}}+{r}\over{L_{O}})︿{2}+(1-{ ︿{2}}\over{SRF\{2}})︿{2}} Inductance L() ={ ( )}\over{ } ={L_{O}(1-{ ︿{2}}\over{SRF︿{2}})}\over{({{L_{O}}\over{R_{O}}+{r}\over{L_{O}}︿{2}+(1-{ ︿{2}}\over{SRF︿{2}})︿{2}) Quality factor Q()={()}\over{R()}={(1-{ ︿{2}}\over{SRF︿{2}})}\over{({ L_{O}}\over{R_{O}}+{r}\over{ L_{o}})} Where SRF={1}\over{2 \sqrt{L_{O}C_{O}}=2 F [b]From these function expressions, it is not difficult to conclude that:[/b] (1)When the operating frequency is lower than the self-resonant frequency SRF, the impedance characteristics of the chip inductor are very close to those of the ideal inductor and exhibit good linear characteristics, and the quality factor Q is also high. Therefore, this is usually used to determine the rated operating frequency band of the inductor; (2) When the inductance L0 is at its rated value, the only way to increase the self-resonant frequency SRF is to reduce the parasitic capacitance C0; (3) In the low-frequency operating region, reducing the internal electrode resistance r will effectively improve the quality factor Q value, while in the high-frequency operating region, reducing electromagnetic leakage (increasing R0) will have a more significant effect on improving the Q value; (4) When the operating frequency is higher than the self-resonant frequency SRF, the chip inductor exhibits capacitive impedance characteristics. In general applications, by using an impedance analyzer to detect parameters such as Z(), L(), and Q() between the terminals of the chip inductor, the response characteristics of the actual circuit at the operating frequency can be accurately reflected, and accurate circuit design and device selection can be carried out accordingly. As a comparison, the L(f) and Q(f) parameter curves of the same specification high-frequency inductor (SGHI1608H100N) and ferrite inductor (SGMI1608M100N) show that the high-frequency inductor has a higher self-resonant frequency and linear operating frequency band, while the ferrite inductor has a higher Q value. In high-frequency analysis, when the operating frequency is high (around 2GHz), the signal wavelength gradually becomes comparable to the device size. The impedance of a chip inductor exhibits a clear distributed characteristic, meaning different reference positions have different impedances. Analytical models are no longer suitable for describing high-frequency operating inductors. Under high-frequency conditions, the circuit response of a device can change accordingly with its size and spatial structure; conventional impedance measurement parameters can no longer accurately reflect the response characteristics in the actual circuit. Taking a certain model of mobile phone RF power amplifier circuit as an example, two high-frequency inductors (operating frequency 1.9GHz) used for impedance matching are both photolithographic thin-film inductors. If they are replaced with multilayer chip inductors (measurement instrument HP-4291B) of the same specifications and precision but with a significantly higher Q value, the result is a nearly 10% decrease in circuit transmission gain. This indicates a decline in circuit matching. Low-frequency analysis methods are clearly insufficient to accurately explain high-frequency application problems; focusing solely on L() and Q() for high-frequency analysis of chip inductors is inappropriate, or at least insufficient. Electromagnetic field theory is often used in engineering to analyze high-frequency application problems with distributed characteristics. In measurements of chip inductors using an impedance analyzer (HP-4291B), the measurement accuracy can typically be improved to around 0.1 nH through fixture compensation and instrument calibration, which is theoretically sufficient to meet the accuracy requirements of circuit design. However, a significant issue is that the measurement results at this stage only reflect the parameter performance between the inductor's terminal electrode interfaces under matched conditions (the measurement fixture is designed for precise matching), failing to reflect the internal electromagnetic distribution of the inductor and the requirements of the external electromagnetic environment. Inductors with the same test parameters may exhibit completely different electromagnetic distribution states due to differences in their internal electrode structures. Under high-frequency conditions, the actual circuit application environment of chip inductors (approximate matching, dense mounting, PCB distribution effects) often differs from the test environment, easily generating various complex near-field reflections that cause minute changes in the actual response parameters (L, Q). For low-inductance inductors in RF circuits, this effect is not negligible; we call this effect "distribution effect." In high-frequency circuit (including high-speed digital circuit) design, considering factors such as circuit performance, component selection, and electromagnetic compatibility, network scattering analysis (S-parameters), signal integrity analysis, electromagnetic simulation analysis, and circuit simulation analysis are typically used to comprehensively evaluate the performance of the actual circuit system. Regarding the "distributed influence" problem of chip inductors, a feasible solution is to perform structural electromagnetic simulation of the inductor and accurately extract the corresponding SPICE circuit model parameters as the basis for circuit design, thereby effectively reducing the error impact of inductors in high-frequency design applications. The technical parameters of chip inductor products from major foreign (Japanese) component manufacturers mostly include S-parameters, which can usually be used for accurate high-frequency application analysis. [b]Circuit Applications[/b] The most commonly used chip inductors in high-frequency circuits are photolithographic thin-film inductors, wire-wound chip inductors, and multilayer chip inductors. Due to the significant differences in the structural characteristics of their internal electrodes, even with the same parameter specifications, their circuit responses are not entirely the same. In practical circuit applications, the selection of inductors follows certain rules and characteristics, which can be summarized as follows: Impedance Matching Radio frequency (RF) circuits typically consist of basic circuit units such as low-frequency amplifiers (LNAs), local oscillators (LOs), mixers (MIXs), power amplifiers (PAs), and filters (BPFs/LPFs). Between these circuit units with varying characteristic impedances, high-frequency signals require low-loss coupling transmission, making impedance matching essential. A typical solution utilizes inductors and capacitors to form an "inverted L" or "T" type matching circuit. For chip inductors, the matching performance largely depends on the accuracy of the inductance value L, and secondarily on the quality factor Q. At higher operating frequencies, photolithographic thin-film inductors are often used to ensure high-precision L. Their internal electrodes are concentrated on the same layer, resulting in a concentrated magnetic field distribution, ensuring minimal changes in device parameters after mounting. Resonant Amplification: Typical high-frequency amplifier circuits typically use a resonant circuit as the output load. For key performance parameters such as gain and signal-to-noise ratio, the quality factor Q of the chip inductor becomes crucial. Slight errors in the impedance L can be compensated and corrected by various circuit configurations, thus wire-wound chip inductors and multilayer chip inductors are commonly used, requiring a high Q value at the operating frequency. Thin-film chip inductors are unsuitable for this purpose due to their price and performance limitations. Local Oscillation: The local oscillator (LO) circuit must consist of an amplifier circuit containing an oscillation loop, typically a VCO-PLL providing a precise reference frequency to the RF circuit. Therefore, the quality of the LO signal directly affects the critical performance of the circuit system. The inductor in the oscillation loop must have extremely high Q value and stability to ensure the purity and stability of the LO signal. Since quartz crystals have relatively wide impedance dynamic compensation, the accuracy of the L value of the chip inductor is not the primary requirement; therefore, multilayer chip inductors and wire-wound chip inductors are often used in VCO circuits. Low-pass filters (LPFs) are commonly used in power supply decoupling circuits of high-frequency circuits to effectively suppress the conduction of higher harmonics in the power supply circuit. Rated current and reliability are the primary parameters of concern. Band-pass filters (BPFs), on the other hand, are mostly used for coupling high-frequency signals or simultaneously for impedance matching. At this point, the insertion attenuation should be minimized, and L and Q are the key parameters. In summary, multilayer chip inductors are most suitable for this application. [b]Conclusion[/b] The application of chip inductors is increasingly high-frequency, approaching the low-end microwave frequency band. Replacing traditional low-frequency impedance analysis methods with electromagnetic analysis deserves further exploration and improvement to meet the needs of chip inductor R&D, production, and application analysis under high-frequency conditions. As RF circuits become increasingly modular and integrated, the application functions of chip inductors are becoming more clearly defined and focused. The R&D and design of chip inductors need to address the different requirements and characteristics of high-frequency applications, highlighting the personalized performance of the devices. Exploring the high-frequency applications and development path of chip inductors is a new issue that we need to focus on and consider.
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