Intelligent networked production processes can significantly improve productivity, but this is only achievable with access to extensive data. Safety equipment diagnostics can provide support, and Pilz's diagnostic solutions offer detailed diagnostic data.
A convenient diagnostic system that reduces maintenance operations
The Safety Device Diagnostic System (SDD) allows users to access a wealth of diagnostic data about Pilz safety devices. This helps reduce on-site maintenance operations for customers, and end users will benefit from higher machine utilization and reduced downtime.
Due to its easy scalability, the safety device diagnostic system also supports mechatronics. The system includes fieldbus modules, junction boxes, and corresponding safety devices (such as PSENcode). The traditional signal contacts of the safety devices are automatically activated by the fieldbus module and enabled for the diagnostic system.
File changes reduce downtime
Pilz's diagnostic solutions record diagnostic data such as serial numbers, version status, current status, and past error states. This data is scanned and processed at the control level via Modbus or Profibus. In the future, this process can also be implemented via Profinet or Ethernet/IP, and the data will then be displayed on fieldbus modules, PLC monitors, or computer screens via a network server.
Therefore, users can access diagnostic data either on the machine or remotely and use it for predictive maintenance. This is becoming increasingly important with the advent of Industry 4.0. It applies not only to the timely replacement of worn parts but also to maintaining operational safety. Using the stored data, the original state can be compared with the current state at any time, allowing for immediate detection of any changes on the machine without requiring any additional hardware at the control level.
Pilmagnet Diagnostic Solutions supports a modular approach
Another example of an Industry 4.0 environment is a smart solution for the functional safety of modular equipment. The linear cable structure of the diagnostic solution makes adding another module to the equipment relatively simple. No rewiring, changes to control cabinets or blueprints are required, and no additional safety devices are needed. Combined with the PSENmlock safety door system, individual control of safety doors is possible for the first time. When the equipment requires maintenance or tool replacement, it can be defined which safety doors can be opened after closure. Without safety device diagnostics, all safety doors will be open.
When safety equipment diagnostic systems are used in conjunction with Pilz control systems that already support modular equipment design, all solutions can implement flexible safety concepts, which are fully in line with the spirit of Industry 4.0 smart factories.
As a safety expert from Germany, Pilz's diagnostic solutions are now available, providing intelligent diagnostics for the factory of the future.
Pilz China
Sales Hotline: 4006 4006 50 Website: www.pilz.com.cn
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