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IGBT driver short-circuit protection function test

2026-04-06 05:10:10 · · #1
The main challenge in IGBT applications is providing comprehensive protection against overcurrent, short circuits, and overvoltage. Overcurrent faults typically take a relatively long time to cause the power supply to overheat, so protection for them is handled by the main control board. Overvoltage usually occurs when the IGBT is turned off; the large di/dt ratio generates a high voltage across the parasitic inductance, requiring a buffer circuit to clamp it or an appropriate reduction in the turn-off rate. Short circuit faults generate a massive current instantaneously, quickly damaging the IGBT. The main control board's overcurrent protection is insufficient, necessitating immediate protection from the drive circuit or driver. Therefore, the adequacy of the driver's short-circuit protection design is crucial for the safe operation of the power supply. It is essential to test the short-circuit protection function of any drive circuit before use. This article introduces two testing methods. 1. First Test Method In the diagram, the PWM signal is sent to the signal input terminal of the driver. After a fault, the restart capacitor Creset = 10nF, Dhv is a high reverse voltage fast recovery transistor, the current limiting resistor Rlimit = 10-100R, and the capacitor C = 10-470uF. An oscilloscope can be used to monitor the input and output terminals of the driver. If Creset is not connected, the driver output will output a pulse of approximately 1ms, meaning the IGBT will short-circuit every 1ms. Considering that some IGBTs may still overheat and burn out under these conditions over time, connecting the 10nF Creset ensures that the short circuit occurs approximately every 12ms, guaranteeing the safety of the IGBT. For the selection of the overcurrent action threshold setting resistor Rn, please refer to the Rn description in the driver's manual and the forward volt-ampere characteristic curve of the tested IGBT to choose an appropriate resistance value. In a single-transistor switching power supply, connecting an appropriate Creset can eliminate the need for the usual short-circuit signal feedback optocoupler, allowing the Luomuyuan driver itself to ensure the safe operation of the IGBT. This is one of the characteristics of Luomuyuan products. 2. Second Test Method Similar to the first method, except that the IGBT is not kept short-circuited continuously; points A and B are manually short-circuited. This short-circuit test is more rigorous than the first and places higher demands on the driver because a manual short circuit cannot be established instantly; it involves a series of on/off cycles. Luomuyuan drivers can ensure the safety of your IGBTs. Note: Always prioritize personal safety during the experiment; it is best to add an isolation transformer at the power frequency input.
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