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Centralized temperature monitoring system for cement curing room in beam fabrication plant

2026-04-06 07:28:50 · · #1
Preface With the rapid development of the national economy, a large number of high-grade highways and railways have been built in recent years. Cement concrete components occupy an important position in bridge construction. Factors affecting the strength performance of cement components include: 1. Mineral composition of cement; 2. Additives; 3. Mineral admixtures; 4. Water content; 5. Cement concrete curing. The gradual setting and hardening of concrete after pouring is mainly due to the action of cement hydration. Hydration requires appropriate temperature and humidity conditions. Therefore, to ensure suitable hardening conditions and continuous strength growth, concrete must be cured. The purpose of concrete curing is twofold: first, to create various conditions for full cement hydration and accelerate concrete hardening; second, to prevent abnormal shrinkage, cracking, and other damage caused by exposure to sunlight, wind, and cold after concrete molding. Temperature monitoring plays a crucial role in the cement concrete curing process. This article introduces a multi-point wireless temperature monitoring system suitable for use in the cement curing room of a beam factory. System Composition: ☆ The JCJ100TW temperature sensor is encapsulated in a stainless steel metal shell and sealed with insulating and thermally conductive material inside. The products are characterized by their compact size, high sensitivity, wide variety, waterproof and shockproof design, and can be widely used for various types of temperature measurement, including ambient temperature, gas temperature, liquid temperature, object surface temperature, and freezing/refrigeration temperature. Technical Parameters Platinum Resistance Temperature Detectors: Pt100, Pt500, Pt1000 Maximum Temperature Range: (-200~400)℃ Accuracy Class: Class A ±(0.15+0.002|t|)℃ Class B ±(0.30+0.005|t|)℃ Copper Resistance Temperature Detectors: Cu50 (-50~150)℃ Accuracy: ±(0.30+0.006|t|)℃ Note: |t| is the absolute value of the measured temperature. Nominal Pressure: Atmospheric Pressure ☆ The JCJ500B intelligent temperature monitoring instrument adopts advanced hardware and software design, and can generally monitor 1 to 16 channels of temperature measurement signals. It can receive voltage, current, or other signals. The instrument can set various functions such as input signal, measurement range, alarm value, alarm hysteresis, error calibration, communication, and printing through internal parameter settings. The instrument can perform cyclic monitoring of various physical quantities such as temperature, humidity, pressure, liquid level, and flow rate. The JCJ500B intelligent temperature monitoring instrument can be used as a data acquisition device, and up to 100 instruments can be connected to work together. Through the supporting software or by the user developing a feature-rich data monitoring system according to the communication protocol, it can be used to monitor various physical quantities such as temperature, humidity, pressure, liquid level, and flow rate. Basic Parameters: Operating Power Supply: 90~265VAC (switching power supply) or 24VDC±10% Input Signal: Standard Current 0~10mA, 4~20mA, 0~20mA Standard Voltage 0~5V, 1~5V, 0~10V Thermocouples K, S, B, T, E, J, N, WRE Resistance Temperature Detectors Pt100, Pt1000, Cu50, Cu100 Measurement Accuracy: 0.2%FS±1 digit Display Range: -1999~9999 Display Method: Dual-row 4-digit LED display; upper row displays the measured value (0.8 inch), lower row displays the channel number (0.56 inch); LEDs indicate the alarm status of each channel (illuminated indicates alarm status). Temperature Compensation: Automatic compensation for cold junction temperature from 0 to 50℃. Alarm prompts for instrument range exceeding limits or input signal disconnection. Communication Baud Rate: 300–9600bps (internal freely settable). Communication Address: 0–99. System Topology Diagram Upper Computer Software Description: This temperature monitoring software uses standard configuration software such as Century Star/KingSCADA as its operating platform, ensuring long-term stable operation. It is a feature-rich and stable temperature and humidity monitoring software. Main functions include: Easy Installation: The software is easy to install; simply click "Setup.exe" to complete the installation. Simple settings allow for immediate use. Multiple Interfaces: Offers multiple data display methods including real-time digital display, real-time curves, historical curves, data reports, and configuration reports. Flexible Configuration: Screens, text, and curves can be flexibly configured according to measurement needs, resulting in vivid and detailed visuals. Data Storage: Automatic data storage and export (save as) to Excel, TXT, and other file formats. Data Printing: Supports report printing, historical curve printing, and printing within Excel. Data Query: Allows querying of data records and curve records for the corresponding time period by entering the query time. Monitoring and Alarm: When monitored values ​​reach alarm conditions, an alarm is triggered by changing the corresponding data color. Stable and Accurate: The software operates stably, has strong anti-interference capabilities, and high data acquisition accuracy, meeting high-standard data monitoring requirements. Self-Developed: The system adopts the Modbus_RTU protocol and can be configured using various configuration software. Users can choose other configuration software as needed and add various functions as required; the system's functionality is entirely determined by user needs. Conclusion: This system has been successfully applied in several high-speed railway beam fabrication plants built in recent years, and its performance is satisfactory.
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