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Application of dedicated frequency converters for water supply in constant pressure water supply of pumping stations

2026-04-06 08:50:23 · · #1
Abstract: Water supply-specific frequency converters are among the fastest-growing and most widely used frequency converters in recent years. Using dedicated water supply frequency converters can better and more rationally save water resources. To gain a deeper understanding of water supply-specific frequency converters, this paper mainly describes their performance and characteristics, and offers some suggestions for engineering design. Keywords: Dedicated frequency converter; water supply system; characteristics; energy saving 0 Overview Water supply systems are an indispensable part of national production and daily life. Traditional water supply methods require large land areas, are prone to water pollution, and involve high infrastructure investment. The most significant drawback is the inability to maintain constant water pressure, leading to malfunctions in some equipment. Water supply-specific frequency converters automatically adjust the system's operating parameters based on changes in water consumption, maintaining constant water pressure to meet water requirements. This is currently the most advanced and rational energy-saving water supply system. In recent years, many domestic and foreign manufacturers have launched a series of new products, such as Emerson's TD2100, Japan's latest IPF series frequency converters, Mitsubishi's FR-500 series frequency converters, and Times Group's TVF7-750-P-T3 series water pump-specific frequency converters. 1. Main Performance and Characteristics of Water Supply-Specific Frequency Converters Water supply-specific frequency converters integrate the functions of ordinary frequency converters and PLCs, forming a unified system for water supply control and management. Through a pressure transmitter and PLC forming a closed-loop control system, and following the optimized operation principles of constant pressure, energy saving, and water conservation, the PID instrument continuously samples the pressure as water consumption changes, and the PLC performs logic calculations to automatically control the pump speed and pump switching in the unit, thereby achieving fully automatic constant pressure variable frequency water supply. The built-in integrated level sensor easily detects and controls the water level in the inlet tank. When a low water level is detected or an external low water level switch signal is input, the system outputs an alarm and stops operating. When the water level reaches the normal level or a normal water level switch signal is input, the system automatically resumes operation, effectively preventing damage to the water pump system due to water shortage. When the pipeline pressure is insufficient, the frequency converter increases the output frequency, the water pump speed accelerates, the water supply increases, and the pipeline pressure rises; conversely, the water pump speed slows down, the water supply decreases, and the pipeline pressure drops. The purpose is to control the output frequency and output voltage of the frequency converter, thereby adjusting the speed of the variable frequency pump. The process controls the start and stop of multiple variable frequency pumps and fixed frequency pumps to achieve constant pressure variable frequency water supply. The frequency converter has an overload electronic thermal protector, which typically implements thermal protection according to the motor current parameters set by the user. Because there are multiple pump water supply modes and separate settings for the current parameters of each motor, the frequency converter can implement thermal protection for multiple motors that are driven alternately. The system has a standby function in case of pipeline overpressure/pipeline underpressure/water shortage in the inlet tank. The system features a timed switching function to balance the operating time of each pump, preventing pump seizure, audible and visual fault alarms, and daily water supply pressure control. The system offers both fixed and circulating variable frequency pump modes. It supports start-first-stop or start-last-stop modes, providing eight water supply combination control modes and allowing control of up to four circulating or fixed variable frequency pumps. It can flexibly configure conventional pumps, fire pumps, sewage pumps, and dormant pumps, facilitating full automation of the water supply pump room. The operating and standby pumps are not fixed and can automatically rotate on a timed basis, effectively preventing seizure due to prolonged disuse of standby pumps, improving equipment utilization, and reducing maintenance costs. A sewage pump can be set to automatically detect sewage tank levels or automatically discharge sewage based on level switch signals. When water supply decreases sharply at night, a dormant pump can be set. During dormancy, only the dormant pump operates, and the frequency converter only monitors the pipeline pressure. When the pressure falls below the set pressure, the system automatically wakes up. When the variable frequency pump is engaged, the system enters a sleep state again when the pressure exceeds the set value, with only the sleep pump running, thus maximizing water and energy savings. It features a sporadic shutdown function, automatically shutting down when water is not being used. A fault pump exit function automatically disconnects the pump in case of damage. An external fire alarm signal input interface allows the system to automatically switch to fire alarm mode upon receiving a fire alarm or fire signal. Multiple fire alarm operating modes are available, selected based on factors such as whether the fire alarm and domestic water supply networks are shared, and whether the intake tank is shared. The variable frequency constant pressure water supply system has a standard communication interface, allowing it to connect to the city's water supply system's host computer for optimized control, providing modern means of scheduling, management, monitoring, and economical operation. In addition, there are other functions, such as automatic fault dialing. When the water supply system or frequency converter malfunctions, it connects to the external MO2DEM device through the built-in RS232C serial communication interface, automatically triggering the pre-set phone number and message to promptly notify equipment maintenance personnel for appropriate handling, facilitating unattended operation of the pump room. Therefore, it is evident that the dedicated frequency converter for water supply has powerful functions and can meet various control schemes for water supply systems. 2. Rational Selection of Dedicated Frequency Converters for Water Supply 2.1 Using frequency converters in domestic water supply systems can improve water quality and has a high degree of automation, and is also a national energy-saving technology. However, improper selection and use can lead to energy waste. Therefore, it is recommended that designers and users comprehensively consider factors such as water usage nature, water usage characteristics, water usage scale, and equipment investment before determining the scheme, and fully utilize the energy-saving potential of the frequency converter while ensuring reliable water supply. 2.2 Using frequency converter constant pressure water supply eliminates pressure fluctuations in the main pipeline, ensures water supply quality, has significant energy-saving effects, and extends the service life of the main pipeline and its valves. 2.3 The frequency converter is a water supply-specific type, mainly used to drive water pump motor loads. Due to the inherent dead zone characteristic of the water pump at low speeds, it cannot effectively supply water, wasting electrical energy. Furthermore, the water pump motor has poor heat dissipation at low speeds, so it is not suitable for long-term low-speed operation. 2.4 Variable frequency water supply equipment improves automation, has rapid system response, and is highly practical. At the same time, the equipment is relatively centrally distributed, simple to configure, and easy to manage and maintain. It is recommended that users select the appropriate type based on their specific project characteristics. 3 Conclusion With the rapid development of power electronics technology, the functions of water supply-specific frequency converters are becoming increasingly powerful. They fully utilize the various built-in functions of the frequency converter, which is of great significance for the rational design of variable frequency speed-regulating constant pressure water supply equipment, cost reduction, and product quality assurance. With its unique and excellent control performance, it is widely used in the water supply industry, enabling the technological equipment level of China's water supply industry to experience a leap forward since the early 1990s.
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