The Leap Forward of my country's Machine Tool Industry
2026-04-06 07:57:01··#1
Over the past thirty years, through arduous efforts, China's machine tool industry has established a relatively large-scale and complete system, laid a favorable technological foundation, and possesses considerable market competitiveness. Since the beginning of the 21st century, under the correct leadership of the central government and with the support of all parties, and through the active efforts of the entire industry, it has achieved leapfrog development. Overall, China's machine tool industry has entered the first tier of the world's leading ranks and is now among the world's best. This article provides a preliminary summary of the basic experiences of China's machine tool industry in achieving leapfrog development. The R&D System Plays a Key Role in Breakthroughs The product R&D capabilities of China's machine tool industry consist of three parts: enterprise R&D bases, university research departments, and specialized research institutions (seven institutes and one research institute). The first two are similar in nature to those in developed countries with advanced machine tool industries, while the latter is adopted by only a few countries and regions. These three aspects of R&D capabilities contribute to the development of the machine tool industry from different perspectives. There are many examples of how enterprise R&D bases have contributed to product innovation and performance upgrades. For instance, the Qinchuan Machine Tool Group's Technology Research Institute developed a high-efficiency CNC seven-coordinate six-linkage worm gear grinding machine in 2002, reaching world-class levels and filling a gap in international product specifications. The CNC high-precision ultra-heavy-duty roll grinding machine developed by the national technology centers of Shanghai Machine Tool Plant and Xianfeng Machine Tool Plant has entered the world's advanced ranks. Shenyang, Dalian, Qiyi, Qier, Jier, and Guangyang, among others, all possess their own strong R&D institutions. University research teams excel in basic and common technologies, cutting-edge technologies, and software technology research. Besides achieving research results in their own systems, they also collaborate with enterprises to develop products, complementing each other's strengths and achieving breakthroughs in cutting-edge technology products such as virtual axis (parallel) machine tools. Furthermore, the practice of universities setting up production and operation companies to transform outstanding research results into machine tool products is perhaps a rather unique approach in the global machine tool industry. For example, the spiral bevel gear grinding machine developed by Central South University, which has reached world-class technology, and the rapid prototyping technologies developed by Huazhong University of Science and Technology, Tsinghua University, and Xi'an Jiaotong University, all directly entered the market after their initial development. Independent research units in my country's machine tool industry have consistently undertaken basic and common research and development work, possessing the advantage of integrating multiple basic and common technologies to develop top-tier products. Through scientific research system reforms, they have acquired the characteristics of technology-leading enterprises, further enhancing their vitality. For instance, the nanotechnology machine tools developed by the Beijing Machine Tool Research Institute are examples of my country's R&D strength. This R&D capability is specifically reflected in products catering to special needs. Special milling machines for processing the combustion chamber of the Shenzhou manned spacecraft, ultra-high stroke vertical lathes for processing nuclear power boilers, and specialized equipment for processing parts for the world's largest aperture, wide-field astronomical telescope have all yielded satisfactory results. In the field of machine tool technology, a means of manufacturing and processing, the most transformative technologies in recent years have been the emergence of parallel structure (virtual axis) machine tools and the advent of rapid prototyping manufacturing technology. In the early 1990s, Ingersoll Corporation of the United States showcased parallel-structure machine tools as commercial products at the International Machine Tool Exhibition in the United States. Several machine tool companies, universities, and research institutions from Sweden, France, Japan, Russia, Poland, and South Korea also proposed similar experimental models to test the waters. Subsequently, NIAAS of Sweden was the most prominent in launching small-batch commercial products. Cincinnati of the United States, DMG of Germany, and Shenyang Machine Tool Group used this principle to achieve multi-axis linkage of the spindle components on the basic structure of traditional horizontal boring and milling machines, demonstrating new innovations. Within a few years, my country's scientific community, especially university research groups, also made breakthroughs with their innovative sensitivity and strength, entering the field of parallel-structure machine tool development (for example, Harbin Institute of Technology-Harbin Measuring & Cutting Tool Plant, Tianjin University-Tianjin No. 1 Machine Tool Plant, Tsinghua University-Dalian Machine Tool Group, Tsinghua University-Kunming Machine Tool Plant, and the combination of Qin Chuan and Northwest University of Technology). At the same time, there were also ingenious applications of series-parallel structures to achieve specialized machining purposes for different applications. The hybrid-structure machine tool developed by Tsinghua University and Qiqihar No. 2 Machine Tool Group has passed formal appraisal and is a unique creation in China. It has been showcased at the China International Machine Tool Exhibition and is being used in the manufacturing of hydroelectric equipment at Harbin Electric Machinery Plant. These innovations demonstrate my country's keen awareness of cutting-edge machine tool technology and its strong foundation in both hardware and software. Building upon the six-bar parallel machine tool developed in cooperation with Harbin Institute of Technology (four units have already been mass-produced and used in blade processing at Harbin Turbine Plant), Harbin Measuring & Cutting Tool Group (HMT) has recently collaborated with the Swedish company EXECHON to develop a new three-bar parallel machine tool. This improved machine tool has a wider range of applications and is suitable for processing small and medium-sized parts, as well as ultra-long and ultra-large workpieces such as wings and fuselages, in the aerospace and locomotive industries. Rapid prototyping technology represents a significant revolution in processing principles that has emerged over the past decade. Unlike traditional material removal methods (cutting, punching, shearing), rapid prototyping is a method that reverses the traditional approach by using material deposition (or additive manufacturing) to create workpieces. It is revolutionary in shortening product trial production cycles by rapidly creating prototypes (i.e., quickly transforming design concepts into physical entities to verify their feasibility). This technology is a product of the organic integration of materials science, computer software technology, and high-precision hardware technology. Few countries internationally possess this technology, but my country already has technologies and products with independent intellectual property rights. Notable examples include Huazhong University of Science and Technology, Tsinghua University, Xi'an Jiaotong University, Beijing University of Science and Technology, North University of China, Daheng Company of the Chinese Academy of Sciences, and several leading private technology enterprises. Based on different principles such as Layered Object Manufacturing (LOM), Fused Deposition Modeling (FDM), SLA (Solid Laser Lamination), Selective Laser Sintering (SLS), and Metal Powder Injection Molding (MIM), over a hundred units are produced annually and launched into the market, placing China among the world's advanced nations. The technology has also been exported to Singapore. It is particularly suitable for the prototype manufacturing and small-batch production of parts with special structural shapes and materials in the aerospace industry. Machine tool industrial styling design technology is a new technology integrating ergonomics, environmental art, and computer-aided design. To improve the competitiveness of machine tool products, my country has established a dedicated CNC machine tool styling design research center at Hunan University, a relatively unique approach globally. This center boasts a first-class ergonomic laboratory for research on human factors and human-centered design. It has designed the appearance of dozens of products for over a dozen major machine tool manufacturers, including Beiyi, Shenyi, Jiyi, Great Wall, and Duoleng, creating unique and distinctive styles. These designs have achieved significant market success, with users generally reporting a substantial improvement in the direct visual appeal of Chinese machine tools. The appearance of excellent products is modern, practical, and well-received by the market. The research center has developed a "Knowledge-Based Intelligent Auxiliary Network Collaborative Styling Design System," which includes a machine tool exterior cover styling library and a machine tool human-centered technology knowledge base. This service system, built on an international internet platform, operates in a collaborative and parallel manner throughout the entire machine tool product development process, serving as an extension of enterprise design resources for the machine tool industry. Nano- and submicron processing technologies and equipment represent the forefront of contemporary ultra-high precision technology. The Beijing Machine Tool Research Institute has already achieved several leading positions, applying these technologies to nuclear fusion and the IT industry. Several products launched on the market have reached world-leading levels. Harbin Institute of Technology has conducted a series of related basic research projects, laying the groundwork for further development. The aforementioned explorations and achievements at the forefront of technology not only demonstrate the active innovative thinking in China's machine tool industry but also reflect its considerable strength and achievements. This is the late-mover advantage of China's machine tool industry in participating in market competition and seizing the commanding heights of world technology. Widespread Application of Information Technology The continuous improvement of modern management and the strengthening of information technology applications have become key links for manufacturing enterprises worldwide to enhance their core competitiveness. For manufacturing enterprises, information technology is an extremely effective weapon to improve economic efficiency. Its technological framework mainly includes computer-aided technology and network technology. Compared with developed countries in the world's machine tool industry, China's machine tool industry started relatively early, progressed rapidly, and achieved significant application results. The most fundamental and fastest-effective application of computer-aided technology is computer-aided design (CAD), from two-dimensional drafting to three-dimensional solid modeling, and further applied to finite element analysis and computer-aided testing to improve design efficiency. Many major machine tool enterprises in my country have been engaged in this field for over a decade and have entered a stage of widespread application, sharing the benefits with their international counterparts. Related auxiliary management technologies within computer-aided technology have been initially explored in Chinese machine tool enterprises (similar to the situation abroad). Early adopters of modern integrated manufacturing systems (CIMS) include Beiyi, Jiyi, and Qiyi. With the rise of network technology in recent years, many machine tool enterprises have established local area networks for internal communication, and some have already implemented data sharing and are gradually implementing ERP. Leading examples include Hanchuan Machine Tool Plant, Jier, Shenyang Group, and Archie-Charmilles. Other enterprises that have made varying degrees of progress include Ningjiang Machine Tool Plant, Wuxi Machine Tool Plant, Shanghai Machine Tool Plant, Shanghai No. 1 Machine Tool Plant, Wuhan Heavy Machinery Plant, Shenyang No. 1 Machine Tool Plant, Baoji Machine Tool Plant, and the privately-owned Rifeng Machine Tool Company. Many manufacturers have established active corporate websites to promote their products to global users, and some have even begun e-commerce activities. The implementation of information technology in enterprises accelerates product development, improves production management efficiency, facilitates communication of supply and sales information, and speeds up market response, thereby increasing corporate profits. Therefore, it is a means for developed countries in the global machine tool industry to enhance their market competitiveness. In this regard, with the accelerated improvement of the national information industry environment, China's machine tool industry is vigorously promoting its application. The "bringing in" and "going out" strategies—China's machine tool industry is engaging in production and technology cooperation with overseas partners, introducing technology and talent, financing joint ventures, and accepting wholly-owned factories—are being implemented successively, with over a hundred projects yielding positive results. These initiatives have had a good effect on adapting to market demands and improving product performance. The "going out" policy, repeatedly emphasized by the central government, has a practical and important guiding and promoting role for China's machine tool industry. In the past five years, China's machine tool industry has made smooth progress in its overseas mergers and acquisitions of internationally renowned machine tool companies. Dalian Machine Tool Group took the lead by successfully acquiring two projects in the United States, two in Japan, one in France, and five in Germany. Other groups, including Beiyi, Shenyang, Hangzhou, Qinchuan, Harbin Measuring & Cutting Tooling, Shanghai, Xinghuo, and Qier, have also achieved success. Overseas acquisitions of machine tool companies have played a pioneering role in my country's equipment manufacturing industry. This is a direct way to acquire high-level overseas technological resources and effectively utilize mature international sales networks (and also allows companies to leverage these networks to sell products suitable for international demand). Simultaneously, it effectively cultivates relevant technical, management, and marketing personnel, enhances the ability to integrate into international exchanges, and improves international reputation. This represents an extension and upgrade of my country's machine tool industry, which has gone through four historical stages: purchasing advanced production capacity (equipment), importing single technologies, processing based on drawings, and cooperative development and production. It is also a measure worth actively taking in my country's integration into the global economic cycle. Emphasis on Technological Innovation and Talent Cultivation The key to success in the international machine tool market is technological innovation. For users, machine tool products are primarily concerned with their practical value. Therefore, to successfully develop new products, especially specialized products, an effective approach is to form alliances with users (especially military users) and deeply understand their application processes (the manufacturing processes of machine tools themselves are largely mastered by machine tool manufacturers through years of practice, while the accumulated experience of users is an inexhaustible source). This ensures that the developed new products bring satisfactory benefits to users. Fundamental and new technologies in machine tool design are the basis for ensuring that new products are competitive. Research and development work should be forward-looking, strengthened, and well-prepared to enable enterprises to continuously innovate and win in market competition. For enterprises, the key to achieving and realizing technological innovation in product development lies in technical and skilled personnel. Strengthening the cultivation of such talent is a never-ending task, both now and in the future. Besides integrating production, education, research, and application, and establishing postdoctoral workstations to attract elites from all sectors, China's machine tool industry has also established a number of design and development bases abroad. This allows them to absorb foreign talent, access the latest international technologies, develop cutting-edge new products, and cultivate a steady stream of domestic professionals. Significant progress has been made in institutional reform and technological transformation. The ownership structure of China's machine tool industry has changed from being predominantly state-owned and collectively owned to a system where, by number of enterprises, state-owned enterprises account for 13%, private enterprises 73%, and foreign-invested enterprises 14%. However, by total output value, state-owned enterprises still account for about half. State-owned enterprises are gradually forming large groups; for example, Shenyang and Dalian Machine Tool Groups are already among the top ten in the world's machine tool industry, and Qier, Qinchuan, and Chongqing machine tool groups are emerging. Among private enterprises, a number of rising stars have emerged, such as Guangyang, Jingdiao, Haitian, Rifeng, Xinrui, Jingcheng, Zhongda Chuangyuan, Kaishuai, Yipai, Sikai, and Jack, leveraging their strengths as "small but powerful" enterprises to make significant and distinctive contributions to innovation and new product development. State-owned enterprises that have been converted to privately controlled enterprises, such as Ningjiang, Hangzhou, Hanchuan, Huading, Qiyi, and Xinghuo, have gained momentum for development and continued to forge ahead. In recent years, machine tool companies that have undergone land swaps, relocated and newly built facilities, and carried out large-scale technological upgrades include Shenyang No. 1, Dalian, Beiyi, Wuhan Heavy Machinery, Harbin No. 1 Machinery, and Huazhong CNC. Companies that have undergone large-scale expansion and renovation include Ningjiang, Qinchuan, Qiyi, Qier, Hanchuan, Changzheng, and Anyang, as well as a number of small and medium-sized machine tool factories, and functional component factories such as Kate and Bote. After these new constructions or renovations, these enterprises have seen a complete transformation in their production environment, significantly improved management levels, upgraded and optimized equipment, and improved research conditions, making them comparable to advanced foreign companies. The current global economic crisis has inevitably impacted my country's machine tool industry. With crisis and challenges coexisting, the proactive measures to cope lie in adjusting the structure, abandoning the lingering attachment to low-end products, working hard to strengthen technological capabilities, improving product performance, quality, and personalization, expanding the scope of services provided to users, and meeting their new demands. In particular, targeting the still-developing high-end market demand of my country's military and civilian equipment manufacturing industries, replacing imports, seizing market share that should be held but has not yet been achieved, and striving to develop targeted exports, is not only one of the effective ways out for my country's machine tool industry in the present and long term, but also a responsibility that must be fulfilled. Serving the enhancement of my country's national economy and defense manufacturing industry is a noble mission for my country's machine tool industry. In the past, our work had many shortcomings and deficiencies; now, we face even more arduous tasks. The task is heavy and the road ahead is long; time waits for no one. my country's entire machine tool industry must strive forward to meet even greater challenges.